Air processing device

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Solution Overview

Problem

Existing air processing devices face challenges in accurately determining the state of filters and other components due to reliance on single image data, leading to potential inaccuracies in assessing clogging or abnormalities.

Innovation Solution

An air processing device that utilizes an imaging unit to acquire multiple image data sets, allowing a processing unit to determine the state of components by analyzing changes over time, such as water surface height in a tray, to accurately identify abnormalities in parts like drain pumps and humidifiers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If single image data is used to determine filter state, then device complexity is reduced, but determination accuracy deteriorates

Engineering Contradiction:
Improveimaging system complexityVSAvoidfilter state determination accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The imaging unit captures images at multiple time points (before and after pump operation) to periodically observe the water surface height. This periodic imaging allows determination of pump performance by comparing state changes over time, improving measurement accuracy without requiring complex continuous monitoring systems.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

An image is captured before the pump operates to establish a baseline water surface height. This preliminary imaging provides reference data that enables accurate determination of water discharge effectiveness by comparing with post-operation images, enhancing determination accuracy with minimal additional complexity.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If multiple image data are acquired to improve determination accuracy, then measurement precision is improved, but loss of time increases

Engineering Contradiction:
Improvecomponent state determination accuracyVSAvoidimaging and processing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

Instead of continuous imaging, the system performs periodic capture at specific moments (before and after pump operation). This approach achieves accurate determination of water discharge effectiveness with minimal imaging operations, significantly reducing time loss compared to continuous monitoring while maintaining high measurement precision.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system captures images at the minimum necessary time points (before and after operation) to sufficient accuracy for determining pump performance. This partial imaging approach avoids excessive time consumption while obtaining adequate measurement precision for practical maintenance decisions.

Inventive Principle:
Principle #16Partial or excessive action

3Productivity

If single image data is used for abnormality detection, then productivity is improved, but reliability of detection deteriorates

Engineering Contradiction:
Improvemaintenance efficiencyVSAvoidabnormality detection reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs quick periodic imaging before and after pump operation to detect abnormalities such as insufficient water discharge or failure to operate. This method maintains high productivity through rapid assessment while improving detection reliability by comparing state changes over time, enabling accurate identification of pump failures.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system compares the water surface height before and after pump operation to provide feedback on pump performance. This feedback mechanism enhances detection reliability by identifying abnormalities through state changes, while maintaining productivity through efficient automated comparison and decision-making.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11499728B2Air processing device
Publication Date: 2022.11.15 DAIKIN INDUSTRIES LTD
  • US11499728B2 patent drawing
  • US11499728B2 patent drawing
  • US11499728B2 patent drawing

AI summary

The air processing device is provided with a processing unit that determines the state of a predetermined part(s) in a casing on the basis of the change in a plurality of image data acquired by an imaging unit.