Air pump system

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Solution Overview

Problem

Conventional inflatable systems lack the ability to automatically control and adjust air pressure, leading to potential over-inflation or under-inflation issues, which can result in damage or discomfort, and are not optimized for supplementary inflation, causing noise and inefficiencies.

Innovation Solution

An air pump system with a housing, one-way valve, main pump, air pressure control assembly, and supplementary pump, which automatically senses air pressure and adjusts operation based on set thresholds, allowing for precise inflation control and supplementary inflation to maintain optimal pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single inflation pump is used for both primary and supplementary inflation, then device complexity is reduced, but noise increases and inflation precision deteriorates

Engineering Contradiction:
Improvepump system complexityVSAvoidnoise and vibration
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent divides the inflation system into two separate pumps: a main pump for primary inflation and a supplementary pump for fine-tuning. This segmentation allows each pump to be optimized for its specific function, with the supplementary pump being smaller and quieter, thereby reducing overall noise and vibration while maintaining system complexity at an acceptable level.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically switches between the main pump and supplementary pump based on the inflation stage. The control unit activates the main pump for rapid initial inflation and then switches to the supplementary pump for precise pressure adjustment, optimizing performance across different operational phases.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If manual pressure control by pressing the inflatable member is used, then device complexity is reduced, but measurement precision and control accuracy deteriorate

Engineering Contradiction:
Improvecontrol system complexityVSAvoidair pressure control accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent incorporates a pressure sensor that continuously monitors the air pressure inside the inflatable member and provides feedback to the control unit. This closed-loop feedback system enables automatic adjustment of the pumping operation to achieve and maintain the target pressure, dramatically improving control accuracy compared to manual pressing methods.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system replaces the manual mechanical method of pressure control (pressing the inflatable member) with an automated electronic control system that uses a pressure sensor and microcontroller to precisely regulate air pressure, eliminating the imprecision and inconvenience of manual methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If no pressure sensing mechanism is implemented, then device complexity is reduced, but the ability to automatically control inflation deteriorates

Engineering Contradiction:
Improvesensing system complexityVSAvoidautomatic inflation control
Core Design Contradiction:
Device complexityVSExtent of automation

Solution Approach 1:

The pressure sensor provides real-time feedback on the internal pressure of the inflatable member, enabling the control unit to automatically determine when to start, stop, or switch between pumps. This feedback mechanism is the foundation of the automatic inflation control system.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system is designed to automatically monitor and adjust the inflation process without requiring user intervention. The pressure sensor and control unit work together to self-regulate the pumping operation, achieving the target pressure autonomously.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures safe and comfortable inflation levels by preventing over-inflation damage and under-inflation discomfort, providing convenient and accurate control of air pressure in inflatable members.

Implementation Method 1

an air pressure control assembly for sensing an air pressure of the interior cavity... a movable membrane configured to generate displacement due to air pressure of the interior cavity and an external air pressure of the inflatable member

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 2

a first one-way valve configured to open or close the first vent... a valve control assembly for selectively opening or closing the one-way valve

Methodology Applied
Scientific EffectOne-way valve mechanism: Valve

Data Source

PatentUS10837452B2Air pump system
Publication Date: 2020.11.17 BESTWAY INFLATABLES & MATERIAL
  • US10837452B2 patent drawing
  • US10837452B2 patent drawing
  • US10837452B2 patent drawing

AI summary

An air pump system includes a housing defining a first vent in fluid communication with an interior cavity of an inflatable member, a first one-way valve configured to open or close the first vent, a main pump having a main pump inlet and a main pump outlet, a valve control assembly for selectively opening or closing the one-way valve, an air pressure control assembly for sensing an air pressure of the interior cavity and generating a first air pressure signal when the air pressure reaches a first threshold air pressure, and generating a second air pressure signal when the air pressure reaches a second threshold air pressure, and a control device in electrical communication with the main pump, valve control assembly and the air pressure control assembly.