Air purification device for large spaces

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Solution Overview

Problem

Existing air purification devices are inefficient for large volumes, suffer from ozone leaks and high energy consumption, and lack flexibility and ease of maintenance, with decreasing effectiveness over time and potential health hazards from byproducts.

Innovation Solution

An air purification device with a photocatalysis module optimizing contact time and area distribution, supplemented by a separate photolysis module and activated carbon filtration, featuring configurable fan speeds, independent operation of purification stages, and integrated sensors for malfunction alerts and remote monitoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If UV-C radiation with ozone creation is used to improve purifying power, then the oxidizing properties are enhanced, but ozone leaks and high energy consumption occur

Engineering Contradiction:
Improvepurifying powerVSAvoidozone leaks
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The device segments the purification process into distinct modules: a photocatalysis module with multiple cylindrical cartridges containing catalyst layers, a separate photolysis module with UV-C lamps, and an activated carbon filtration module. This segmentation allows each module to perform its specific function efficiently without generating harmful byproducts like ozone, while maintaining high purifying power through coordinated operation of all modules.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of using UV-C radiation at 185 nm to create ozone for oxidation (which causes harmful ozone leaks), the invention converts this approach by using photocatalysis with UV-A or visible light activated catalysts. This converts the harmful ozone-creation pathway into a beneficial photocatalytic oxidation process that eliminates pollutants without generating harmful byproducts.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Productivity

If high flow rate purification is implemented for large spaces, then air renewal capacity is improved, but device complexity and energy consumption increase

Engineering Contradiction:
Improveair renewal capacityVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The device handles large air flows by segmenting the photocatalysis function into multiple independent cylindrical cartridges arranged in parallel. Each cartridge can be independently configured and replaced, allowing the system to scale capacity for large spaces without proportionally increasing overall device complexity. The modular design enables flexible configuration to match specific air flow requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device incorporates a fan with variable speed control to dynamically adjust air flow rates according to space requirements and air quality conditions. This dynamic adjustment allows the system to optimize between energy consumption and air renewal capacity, handling large flows when needed while reducing energy use during lower demand periods.

Inventive Principle:
Principle #15Dynamics

3Reliability

If photocatalysis and photolysis are combined in a single chamber, then purification efficiency is improved, but maintenance difficulty and operational reliability decrease

Engineering Contradiction:
Improvepurification efficiencyVSAvoidmaintenance difficulty
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The device separates photocatalysis and photolysis into distinct modules with separate air flow paths. The photocatalysis module contains replaceable cylindrical cartridges, while the photolysis module contains UV-C lamps. This segmentation allows independent maintenance of each module - cartridges can be replaced without affecting UV lamps, and UV lamps can be serviced without disturbing the photocatalysis system - thereby maintaining high purification efficiency while significantly improving ease of repair and operational reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The air outlet chamber serves multiple functions: it acts as the exit for purified air from the photocatalysis module, contains the photolysis UV-C lamps for additional purification, and houses the activated carbon filtration module. This multi-functionality consolidates several purification stages into a single location, improving space utilization while maintaining the benefits of separate module operation for ease of maintenance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Volume of stationary object

If filtration cartridges are integrated inside the reactor, then space utilization is improved, but accessibility for maintenance and monitoring is reduced

Engineering Contradiction:
Improvespace utilizationVSAvoidaccessibility for maintenance
Core Design Contradiction:
Volume of stationary objectVSEase of operation

Solution Approach 1:

The photocatalysis filtration cartridges are designed as separate, self-contained cylindrical modules that can be independently removed from the reactor through access ports. This segmentation allows the cartridges to be integrated within the reactor volume for efficient space utilization while maintaining easy accessibility for maintenance - operators can remove and replace cartridges without disassembling the entire reactor, thereby achieving both compact integration and operational ease.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device incorporates sensors and monitoring systems that enable self-diagnosis and alert operators when maintenance is needed. The modular cartridge design allows users to easily remove and replace cartridges themselves without requiring specialized service, combining intelligent monitoring with user-friendly maintenance that addresses both space efficiency and operational ease.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively purifies large air volumes with reduced energy consumption, extended filter lifespan, and easy maintenance, ensuring continuous operation and improved indoor air quality while minimizing health risks.

Implementation Method 1

a photocatalysis module designed to work at high flow rate

Methodology Applied
Scientific EffectPhotocatalysis: Photo-oxidation

Implementation Method 2

a photolysis module and/or an activated carbon filtration module

Methodology Applied
Scientific EffectPhotolysis: Photodissociation

Implementation Method 3

an activated carbon filtration module

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentEP3866865B1Air purification device for large spaces
Publication Date: 2025.01.22 UV GERMI
  • EP3866865B1 patent drawingFigure 1
  • EP3866865B1 patent drawingFigure 2
  • EP3866865B1 patent drawingFigure 3

AI summary

The present invention relates to an air purification device comprising a vertical chamber having lateral air inlets provided with a filtration cell, an air purification reactor comprising a photocatalysis module having photocatalytic cylinders and, inside it, at least one UV light source, a fan with a motor, and a purified-air outlet, characterized in that: - the photocatalytic cylinders are disposed vertically and opposite the lateral air inlets and have walls which are permeable to air and lined with a photocatalytic medium; - the air enters the chamber near the photocatalysis module along an axis that is substantially transverse to the walls of the photocatalytic cylinders, and is then drawn inside the cylinders before exiting again near the upper, transverse portions of the photocatalytic cylinders.