Multi-Sensor Air Quality Platform for Gas Hazard Classification

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Solution Overview

Problem

Existing air quality sensors struggle to accurately distinguish between different types of gases and particulates with similar chemical properties, leading to false alarms and inadequate hazard classification.

Innovation Solution

A multi-sensor platform combining a metal-oxide semiconductor (MOS) sensor with an electrochemical or infrared sensor to determine the presence of gases and distinguish between them, using a controller to generate a fingerprint for hazard classification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a single sensor type is used to detect gases, then the device complexity is reduced, but the measurement precision and ability to distinguish between different gas types deteriorates

Engineering Contradiction:
Improvegas differentiation accuracyVSAvoidsensor platform complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple sensor types (MOS sensor and electrochemical/infrared sensor) into a single integrated sensor platform. The MOS sensor provides broad-spectrum gas detection while the electrochemical or infrared sensor provides specific gas identification, allowing the system to distinguish between different gas types with similar chemical properties without requiring a complex array of specialized sensors.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensor platform is designed with multi-functionality where the MOS sensor serves as a universal detector for various reducing gases, while the electrochemical or infrared sensor provides selective detection capabilities. This universal design allows a single platform to handle multiple detection tasks across different gas types and concentration ranges.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a MOS sensor is used alone to detect reducing gases, then the ease of operation is improved, but the reliability of hazard classification deteriorates due to inability to distinguish between different reducing gases

Engineering Contradiction:
Improvehazard classification accuracyVSAvoidsensor configuration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the MOS sensor with an electrochemical or infrared sensor in an integrated platform. The MOS sensor maintains its operational simplicity while the additional sensor type provides the discrimination capability needed for reliable hazard classification. The controller coordinates both sensors to achieve accurate gas identification without significantly increasing operational complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If multiple sensors are combined to distinguish between gases with similar properties, then the measurement precision is improved, but the device complexity increases

Engineering Contradiction:
Improvegas identification accuracyVSAvoidmulti-sensor platform complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines complementary sensor types (MOS with electrochemical or infrared) that have different detection mechanisms and selectivity profiles. This merging allows the system to distinguish between gases with similar properties by comparing readings from sensors with different response characteristics, achieving high measurement precision without requiring a large array of specialized sensors.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The controller acts as an intermediary that processes and integrates data from multiple sensor types. It combines the broad-spectrum detection data from the MOS sensor with the selective detection data from the electrochemical or infrared sensor, using algorithms to generate a comprehensive gas fingerprint that accurately identifies gas types with similar properties.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the ability to differentiate between hazardous air pollutants (HAPs), uncategorized volatile organic compounds (VOCs), and low-risk VOCs, reducing false alarms and providing actionable hazard information.

Implementation Method 1

The first sensor comprises a metal-oxide semiconductor (MOS) sensor... detecting a first type of gas and generating readings indicative thereof

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

the second sensor comprises at least one of an electrochemical sensor and an infrared sensor

Methodology Applied
Scientific EffectElectrochemical reaction:

Implementation Method 3

the second sensor comprises at least one of an electrochemical sensor and an infrared sensor

Methodology Applied
Scientific EffectInfrared absorption: Absorption (EM radiation)

Data Source

PatentEP4184164B1Multi-sense platform for internal air quality hazard classification
Publication Date: 2026.04.15 CARRIER CORP
  • EP4184164B1 patent drawingFigure 1
  • EP4184164B1 patent drawingFigure 2~4
  • EP4184164B1 patent drawingFigure 5~6

AI summary

A multi-sense platform (101) is provided and includes a first sensor (210), a second sensor (220) and a controller (230) disposed in signal communication with the first sensor (210) and the second sensor (220). The controller (230) is configured to determine a presence of a first type of gas based on readings of the first sensor (210) and to distinguish between a first one of the first type of gas and a second one of the first type of gas based on readings of the second sensor (220).