Air-Source Heat Pump Dual-Cycle Control for Balanced Operating Time

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Solution Overview

Problem

Existing air-source heat pump systems with two refrigeration cycles connected to outdoor units have unequal operating times, leading to high life-cycle costs and energy consumption.

Innovation Solution

An air-source heat pump system with a control device that adjusts the operation of two refrigeration cycles based on outside air load, allowing the system to operate one cycle when the load is high and the other when it's low, ensuring balanced operating times and reducing energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If two refrigeration cycles are operated simultaneously to meet outside air load requirements, then air conditioning performance is improved, but operating time becomes unbalanced leading to higher life-cycle cost

Engineering Contradiction:
Improveair conditioning performanceVSAvoidlife-cycle cost
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The control device dynamically switches between operating one or two refrigeration cycles based on the outside air load. When the outside air load is high, both cycles operate; when it is low, only one cycle operates. This dynamic adjustment balances the operating times of the outdoor units while meeting the air conditioning requirements, thereby reducing life-cycle cost.

Inventive Principle:
Principle #15Dynamics

2Power

If two outdoor units are connected to handle outside air conditioning, then cooling and heating capacity is improved, but operating time imbalance increases energy consumption

Engineering Contradiction:
Improvecooling and heating capacityVSAvoidenergy consumption
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts the number of operating outdoor units based on the outside air load. The control device determines whether to operate one or two refrigeration cycles by comparing the outside air load with a predetermined threshold. This dynamic operation strategy ensures that outdoor units have balanced operating times, reducing unnecessary energy consumption while maintaining sufficient cooling and heating capacity.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If outside air load is always handled by one outdoor unit, then device complexity is reduced, but operating time becomes unbalanced increasing life-cycle cost

Engineering Contradiction:
Improvesystem configurationVSAvoidlife-cycle cost
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The control device implements a dynamic switching mechanism that activates a second outdoor unit when the outside air load exceeds a predetermined threshold. This allows the system to maintain simple operation under light loads while utilizing additional capacity under heavy loads, thereby balancing the operating times of both outdoor units and reducing life-cycle cost without excessive complexity.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces life-cycle costs and energy consumption by optimizing the operating times of the refrigeration cycles and allowing for efficient temperature and humidity control in air-conditioned spaces.

Implementation Method 1

outside air and return air, that exchange heat with the first circulating refrigerant and the second circulating refrigerant in the first air-conditioning heat exchanger and the second air-conditioning heat exchanger

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

outside air and return air, that exchange heat with the first circulating refrigerant and the second circulating refrigerant in the first air-conditioning heat exchanger and the second air-conditioning heat exchanger

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

a first compressor, and a first circulating refrigerant flowing between and through the first air-conditioning heat exchanger, the first heat-source heat exchanger, and the first compressor

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 4

a second compressor, and a second circulating refrigerant flowing between and through the second air-conditioning heat exchanger, the second heat-source heat exchanger, and the second compressor

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentEP3396264B1Air-source heat pump air conditioner
Publication Date: 2020.07.15 KIMURA KOHKI CO LTD
  • EP3396264B1 patent drawingFigure 1~2
  • EP3396264B1 patent drawingFigure 3~4
  • EP3396264B1 patent drawingFigure 5

AI summary

An air-source heat pump air conditioner according to the present invention includes: a first heat pump including a first refrigeration cycle that is formed by a first air-conditioning heat exchanger, a first heat-source heat exchanger, a first compressor, and a first circulating refrigerant flowing between and through the first air-conditioning heat exchanger, the first heat-source heat exchanger, and the first compressor; a second heat pump including a second refrigeration cycle that is formed by a second air-conditioning heat exchanger, a second heat-source heat exchanger, a second compressor, and a second circulating refrigerant flowing between and through the second air-conditioning heat exchanger, the second heat-source heat exchanger, and the second compressor; and an air conditioner control device configured to control the first heat pump and the second heat pump to operate at least one of the first refrigeration cycle and the second refrigeration cycle to adjust air-conditioning air to be in a suitable air condition for air conditioning of a space to be air conditioned, the air-conditioning air containing outside air, return air, and other air that exchange heat with the first circulating refrigerant and the second circulating refrigerant in the first air-conditioning heat exchanger and the second air-conditioning heat exchanger.