Air Spacer Structure for Source/Drain Capacitance Isolation

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Solution Overview

Problem

As semiconductor devices continue to shrink in size, challenges arise in reducing parasitic capacitance and improving isolation between source/drain regions, which affect device performance.

Innovation Solution

The formation of sealed air gaps and spacers adjacent source/drain regions in semiconductor devices, achieved by depositing a multi-layer stack, etching to form nanostructures and recesses, and filling these with inner spacer layers to reduce parasitic capacitance and enhance isolation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If minimum feature sizes are reduced to increase integration density, then more components can be integrated into a given area, but parasitic capacitance increases and isolation between source/drain regions deteriorates

Engineering Contradiction:
Improveintegration densityVSAvoidparasitic capacitance
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and removes dielectric material from the region between source/drain regions to create air gaps. This extraction of the harmful dielectric medium reduces parasitic capacitance while maintaining the high integration density achieved through minimized feature sizes.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies different properties to different regions: air gaps are created specifically in the isolation regions between source/drain structures, while dielectric layers remain in other areas. This localized modification reduces parasitic capacitance without compromising overall device integration density.

Inventive Principle:
Principle #3Local quality

2Productivity

If minimum feature sizes are reduced to increase integration density, then more components can be integrated into a given area, but isolation between source/drain regions deteriorates

Engineering Contradiction:
Improveintegration densityVSAvoidisolation between source/drain regions
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent extracts dielectric material to create air gaps between source/drain regions, improving isolation. The air gaps act as effective barriers that enhance electrical isolation while allowing tight spacing for high integration density.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the dielectric constant parameter in the isolation regions by replacing high-k dielectric material with air (k≈1). This parameter change enhances isolation effectiveness while maintaining the spatial constraints required for high integration density.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250351476A1Semiconductor Device Including Air Spacer and Method of Manufacture
Publication Date: 2025.11.13 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250351476A1 patent drawing
  • US20250351476A1 patent drawing
  • US20250351476A1 patent drawing

AI summary

Semiconductor devices including air gaps between source/drain regions and a semiconductor substrate and methods of forming the same are disclosed. In an embodiment, a semiconductor device includes a semiconductor substrate; a first channel region on the semiconductor substrate; a gate structure on the first channel region; a first source/drain region adjacent the gate structure and the first channel region; a first inner spacer layer between the first source/drain region and the semiconductor substrate in a first direction perpendicular to a major surface of the semiconductor substrate; and a first air gap between the first source/drain region and the first inner spacer layer in the first direction.