Air Spacer Transistor Layout for Dense Low Cross-Talk Chips

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Solution Overview

Problem

The semiconductor industry faces challenges in increasing transistor density while preventing cross-talk and leakage between closely packed transistors, as existing isolation structures are not effective enough to maintain device performance and reliability.

Innovation Solution

The use of air spacer structures within transistors and high-k dielectric spacer structures between transistors reduces capacitance and allows for closer transistor placement, utilizing air spacer structures to mitigate capacitance within transistors and high-k dielectric spacer structures to provide effective isolation between them.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If transistors are arranged closer to increase device density, then more components can be integrated into a given area, but cross-talk and leakage between transistors increase

Engineering Contradiction:
Improvedevice densityVSAvoidcross-talk prevention
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The isolation structure is segmented into multiple portions: a first isolation structure portion and a second isolation structure portion. The first portion is positioned at a first distance from the first transistor and a second distance from the second transistor, while the second portion is positioned at a third distance from the first transistor and a fourth distance from the second transistor. This segmentation allows each portion to independently manage isolation requirements, enabling transistors to be placed closer together while maintaining effective cross-talk prevention through the coordinated arrangement of multiple isolation segments.

Inventive Principle:
Principle #1Segmentation

2Reliability

If isolation structures are made larger to prevent cross-talk, then device reliability improves, but device density decreases

Engineering Contradiction:
Improvecross-talk preventionVSAvoiddevice density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The isolation structure extends in multiple spatial dimensions with specific distance relationships. The first isolation structure portion is positioned at a first distance from the first transistor and a second distance from the second transistor, while the second portion is positioned at a third distance from the first transistor and a fourth distance from the second transistor. This multi-dimensional positioning allows the isolation structures to provide effective cross-talk prevention through strategic spatial arrangement rather than simply increasing size, thereby maintaining high device density while ensuring reliability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases transistor density while maintaining or improving performance by reducing capacitance and preventing cross-talk, resulting in enhanced device reliability and speed.

Implementation Method 1

air spacer structures within transistors and high-k dielectric spacer structures between transistors reduces capacitance

Methodology Applied
Scientific EffectCapacitance reduction through air spacer: Capacitance

Implementation Method 2

high-k dielectric spacer structures between transistors reduces capacitance and allows for closer transistor placement

Methodology Applied
Scientific EffectDielectric isolation: Dielectric

Data Source

PatentUS12148795B2Increasing device density and reducing cross-talk spacer structures
Publication Date: 2024.11.19 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12148795B2 patent drawing
  • US12148795B2 patent drawing
  • US12148795B2 patent drawing

AI summary

In some embodiments, the present disclosure relates to an integrated chip including a first transistor and a second transistor arranged over a substrate. The first transistor includes first and second source/drain regions over the substrate and includes a first channel structure directly between the first and second source/drain regions. A first gate electrode is arranged over the first channel structure and is between first and second air spacer structures. The second transistor includes third and fourth source/drain regions over the substrate and includes a second channel structure directly between the third and fourth source/drain regions. A second gate electrode is arranged over the second channel structure and is between third and fourth air spacer structures. The integrated chip further includes a high-k dielectric spacer structure over a low-k dielectric fin structure between the first and second channel structures to separate the first and second gate electrodes.