Air Spring Pin Fixing via Vertical Guide Member

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Solution Overview

Problem

Conventional air springs face difficulties in securely fixing pins due to obstructed horizontal space, making the operation of using a split pin challenging.

Innovation Solution

The air spring design incorporates a guide member attached to the handle, allowing the positioning member to be inserted vertically, eliminating the need for horizontal pin insertion and providing a more accessible mechanism for securing the pin.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a split pin is used to prevent pin dislodgment in conventional air springs, then the pin can be secured, but the horizontal space obstruction makes the insertion operation difficult and complex

Engineering Contradiction:
Improvepin fixation reliabilityVSAvoidpin insertion ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent changes the insertion direction from horizontal to vertical by introducing a guide member that extends in the vertical direction. The positioning member is inserted vertically through the guide hole in the guide member into the positioning hole in the inner cylindrical member, avoiding the obstructed horizontal space and making the operation easier while maintaining secure fixation

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Stability of the object's composition

If pins are inserted horizontally through the handle in conventional air springs, then the handle can be fixed to the holding body, but the obstructed horizontal space makes the operation challenging

Engineering Contradiction:
Improvehandle positioning stabilityVSAvoidpin insertion ease
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The guide member extends vertically from the handle and provides a guide hole that directs vertical insertion of the positioning member. This vertical path avoids the horizontal space obstruction caused by the bellows and other components, making the positioning operation easier while maintaining stable handle fixation

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design simplifies the operation of preventing pin dislodgment, enhancing the ease and reliability of fixing the pin, thereby improving the overall functionality of the air spring.

Implementation Method 1

an air spring making use of elasticity of compressed air has conventionally been known

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a stopper assembly arranged in the internal space as being pivotable over the inner cylindrical member, the stopper assembly allowing suppression of movement of the outer cylindrical member toward the inner cylindrical member

Methodology Applied
Scientific EffectMechanical constraint: Mechanical Force

Implementation Method 3

a positioning member attached by insertion in a guide hole in the guide member for positioning of the handle, a positioning hole provided in the inner cylindrical member which can receive the positioning member

Methodology Applied
Scientific EffectMechanical positioning: Geometry

Data Source

PatentUS10563719B2Air spring and bogie
Publication Date: 2020.02.18 KAWASAKI RAILCAR MFG CO LTD
  • US10563719B2 patent drawing
  • US10563719B2 patent drawing
  • US10563719B2 patent drawing

AI summary

An air spring includes an outer cylindrical member, an inner cylindrical member, a diaphragm, the diaphragm providing an internal space between the outer cylindrical member and the inner cylindrical member, a stopper assembly arranged in the internal space as being pivotable over the inner cylindrical member, a handle for pivoting the stopper assembly over the inner cylindrical member, a guide member attached to the handle as rising from the handle, a positioning member attached by insertion in a guide hole in the guide member for positioning of the handle, a positioning hole provided in the inner cylindrical member which can receive the positioning member, and a holding mechanism in the inner cylindrical member. A position of the stopper assembly with respect to the inner cylindrical member is determined by inserting the positioning member in the positioning hole.