Air sterilization device

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Solution Overview

Problem

Conventional air sterilization methods, such as HEPA filters, catalyst reactions, and UV lamps, are inadequate in effectively removing coronaviruses and other harmful microorganisms due to inefficiencies and safety concerns.

Innovation Solution

An air sterilization device employing a reflector and dual UV-C LED light sources positioned to ensure prolonged residence time and uniform illuminance, emitting UV-C rays to inactivate viruses and bacteria within the air.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If HEPA filter is used for air purification, then dust collecting efficiency is improved, but virus blocking capability deteriorates

Engineering Contradiction:
Improvedust collecting efficiencyVSAvoidvirus blocking capability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent changes the sterilization method from physical filtration to UV-C irradiation, altering the parameter of virus removal mechanism. The UV-C LED light source emits light at a specific wavelength (200-280nm) that is effective for virus inactivation, overcoming the limitation of HEPA filters against viruses smaller than 0.3um

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical filtration system (HEPA filter) with a light-based sterilization system (UV-C LED). This substitution uses electromagnetic radiation instead of mechanical barrier to achieve virus removal, solving the problem of virus penetration through filter pores

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If UV lamp is used for sterilization, then sterilization effect is improved, but manufacturing safety deteriorates

Engineering Contradiction:
Improvesterilization effectVSAvoidmercury contamination
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent uses UV-C LED light sources that have no mercury content and do not require disposal as hazardous waste. The LED components are solid-state devices with long operational life, replacing the short-lived, hazardous UV lamps that contain mercury

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the light source technology from gas discharge (mercury vapor) to solid-state LED emission. This parameter change eliminates mercury entirely while maintaining UV-C output, solving both the sterilization effectiveness and environmental safety concerns

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If UV LED light source is used for sterilization, then manufacturing safety is improved, but sterilization effectiveness deteriorates

Engineering Contradiction:
Improvemercury eliminationVSAvoidsterilization effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent optimizes the UV-C LED parameters including wavelength selection (200-280nm range), output power, and irradiation duration. By carefully controlling these parameters, the system achieves effective virus inactivation while maintaining the mercury-free advantage of LED technology

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs multiple UV-C LED light sources arranged to provide comprehensive irradiation coverage. The periodic emission pattern and multi-source configuration ensure that all air passing through the device receives sufficient UV-C dose for effective sterilization

Inventive Principle:
Principle #19Periodic action

4Use of energy by moving object

If catalyst reaction is used for sterilization, then energy consumption is reduced, but sterilization uniformity deteriorates

Engineering Contradiction:
Improveenergy consumptionVSAvoidsterilization uniformity
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The patent transitions from surface-based catalyst reaction to volumetric UV-C irradiation. By emitting light in multiple directions and using the reflective interior surface, the system achieves uniform sterilization throughout the air volume, not just at surfaces

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent uses the dynamic flow of air through the sterilization chamber combined with UV-C irradiation. The continuous air movement ensures all air passes through the irradiation zone, providing uniform exposure while maintaining low energy consumption

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides sufficient sterilizing power to effectively remove coronaviruses and other harmful microorganisms, ensuring user safety and health by maintaining a critical dose of UV-C rays within the air sterilization region.

Implementation Method 1

a first LED light source configured to emit UV-C rays and a second LED light source configured to emit UV-C rays

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

emit UV-C rays in a direction from the first rotary body to the body part; and a second LED light source may emit UV-C rays in a direction from the second rotary body to the body part

Methodology Applied
Scientific EffectUV-C radiation: Light

Implementation Method 3

the reflector may reflect the light emitted from the first LED light source and the light emitted from the second LED light source

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS12128160B2Air sterilization device
Publication Date: 2024.10.29 ATIX CO LTD
  • US12128160B2 patent drawing
  • US12128160B2 patent drawing
  • US12128160B2 patent drawing

AI summary

An air sterilization device includes a reflector, a first LED light source, and a second LED light source. The reflector may include a body part having a circular column shape having a vacant space therein and having openings formed in upper and lower surfaces thereof, a first rotary body connected to a lower surface of the body part and shaped to have a vacant space therein, and a second rotary body connected to an upper surface of the body part and shaped to have a vacant space; a first LED light source may emit UV-C rays in a direction from the first rotary body to the body part; and a second LED light source may emit UV-C rays in a direction from the second rotary body to the body part, and the reflector may reflect the light emitted from the first LED light source and the light emitted from the second LED light source.