Air-Supported Dome Membrane Spacing for Thermal Insulation

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Solution Overview

Problem

Air-supported structures with a dome formed of two membranes face challenges in achieving both desired external shapes and good insulating properties, as existing designs result in a 'puffy' appearance and thermal bridges due to membrane contact points, leading to inefficient energy consumption and condensate formation.

Innovation Solution

An air-supported structure with a dome composed of an outer and inner membrane, where the membranes are spaced apart to form an intermediate air-filled space, with an air flow and pressure control unit regulating pressure to maintain insulation and prevent membrane contact, allowing for irregular shapes and reduced energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the inner membrane is attached to the outer membrane at regular intervals to form pockets, then the structure maintains its shape and provides insulation, but thermal bridges form at contact points leading to condensate formation and energy loss

Engineering Contradiction:
Improvestructural stabilityVSAvoidthermal insulation
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

A smooth, continuous intermediate layer is introduced between the inner and outer membranes to eliminate direct contact points. This intermediary layer prevents thermal bridges while maintaining structural integrity, resolving the contradiction between stability and thermal insulation by providing a continuous insulating barrier without attachment pockets.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The attachment pockets that create thermal bridges are removed from the structure. Instead of attaching membranes at regular intervals, the invention uses a continuous intermediate layer that eliminates these harmful contact points entirely, extracting the problematic element while preserving the necessary structural function.

Inventive Principle:
Principle #2Taking out (Extraction)

2Loss of energy

If additional insulating foil or air with overpressure is arranged between membranes to prevent contact, then thermal insulation is improved, but the structure develops longitudinal and/or transversal protrusions making the surface uneven and wavy

Engineering Contradiction:
Improvethermal insulationVSAvoidsurface smoothness
Core Design Contradiction:
Loss of energyVSShape

Solution Approach 1:

A smooth, flexible intermediate layer (such as a foil or membrane) is used between the inner and outer membranes to maintain continuous insulation without creating surface irregularities. This thin film provides the necessary separation and insulation while remaining smooth and continuous, eliminating the wavy surface effect caused by rigid attachment pockets.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The pressure distribution between the membranes is optimized to maintain a consistent gap without creating local protrusions. By carefully controlling the pressure parameters and using a smooth intermediate layer, the structure achieves uniform insulation thickness while maintaining a smooth external surface appearance.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If the dome is formed of a single membrane, then the structure is simpler and can achieve any external shape, but it does not meet energy-related requirements for insulation

Engineering Contradiction:
Improvestructural simplicityVSAvoidthermal insulation
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

Multiple membranes are nested within each other with a continuous intermediate layer in between, creating a multi-layer insulation structure. The inner membrane contains the pressurized space, the intermediate layer provides continuous insulation, and the outer membrane provides structural stability. This nested configuration achieves good thermal insulation while maintaining structural simplicity and the ability to form various dome shapes.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Loss of energy

If the outer and inner membranes are truly separated by additional insulating foil or air, then thermal insulation is maximized, but the construction becomes complex with numerous protrusions or chambers

Engineering Contradiction:
Improvethermal insulationVSAvoidconstruction complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The intermediate insulating layer is merged into a single continuous element that spans the entire structure without interruption. This unified intermediate layer simultaneously provides thermal insulation, maintains membrane separation, and supports the structural shape, eliminating the need for multiple discrete attachment pockets and reducing construction complexity while maximizing insulation effectiveness.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a smooth, aesthetically pleasing surface, reduces energy consumption by optimizing the insulating air layer, and prevents thermal bridges, enabling the structure to maintain desired shapes while minimizing condensate formation and energy losses.

Implementation Method 1

a blowing-heating unit for supplying air to the interior of the air-supported structure and creating overpressure, thus ensuring the stability and required climatic conditions in the interior of the air-supported structure

Methodology Applied
Scientific EffectOverpressure: Pressure Increase

Implementation Method 2

the membranes are spaced apart to form an intermediate air-filled space, with an air flow and pressure control unit regulating pressure to maintain insulation

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentEP3816371B1Air - supported structure
Publication Date: 2022.12.14 DUOL D O O
  • EP3816371B1 patent drawingFigure 1~2

AI summary

An air-supported structure comprising a dome formed of at least two membranes, one of which is an outer membrane, one surface of which faces outwards and the other surface faces the inner membrane, and one membrane is an inner membrane, one surface of which faces the inner space of the structure and the other surface faces the outer membrane, and a blowing-heating unit for supplying air to the interior of the air-supported structure and creating overpressure, thus ensuring the stability and required climatic conditions in the interior of the air-supported structure, wherein the outer membrane and the inner membrane form an intermediate space and are entirely spaced apart.