Air Supported Frame for LED Display

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Solution Overview

Problem

Existing large LED displays for outdoor environments require portable and lightweight structures that can be easily erected and dismantled, while supporting the weight of the display without destabilizing the framework, and preventing overheating.

Innovation Solution

An air-supported framework with upper, lower, and side segments, additional support structures that bend away from the display plane, and vent seals to maintain high air pressure, along with a back covering for ventilation and light blocking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional aluminum or steel trusses are used to support LED displays, then structural strength and stability are improved, but portability and ease of erection are worsened

Engineering Contradiction:
Improvestructural strengthVSAvoidportability and ease of erection
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The patent uses an air-supported framework where inflated air beams provide structural support. The air beams are inflated through vents connected to blowers, creating a pneumatic structure that replaces traditional rigid trusses. This allows the framework to be lightweight and portable when deflated, yet provide sufficient structural strength when inflated, directly resolving the contradiction between strength and portability.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The framework employs flexible air beams made from thin-walled tubes that can be inflated to provide structural support. These flexible elements can be easily stored and transported in a deflated state, then quickly erected by inflation, solving the contradiction between ease of operation and structural strength.

Inventive Principle:
Principle #30Flexible shells and thin films

2Ease of operation

If the framework is made lightweight and portable, then ease of transport is improved, but ability to support heavy LED displays is worsened

Engineering Contradiction:
Improveease of transportVSAvoidload bearing capacity
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The framework transitions from a static rigid structure to a dynamic pneumatic structure. The air beams can be inflated to the required pressure to support the LED display load, then deflated for easy transport. This dynamic capability allows the same structure to provide high load bearing capacity during operation while maintaining ease of transport during storage and relocation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The internal air pressure within the air beams provides an outward force that counteracts the gravitational load of the LED display. The pressurized air acts as a counterbalancing force, allowing the lightweight framework to support heavy displays without requiring heavy structural materials.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

3Stability of the object's composition

If vent seals are added to maintain higher air pressure, then structural stability is improved, but device complexity is worsened

Engineering Contradiction:
Improvestructural stabilityVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The framework is divided into multiple air beams with individual vent seals at each end. This segmentation allows each beam to be independently sealed and pressurized, maintaining structural stability while keeping each individual component relatively simple. The modular approach distributes the sealing requirements across multiple simple components rather than requiring a single complex sealing system.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick setup and teardown of large LED displays, provides stability and prevents overheating, while allowing for flexible transport and operation in outdoor environments.

Implementation Method 1

vent seals that allow greater air pressure to be held within the segments of the framework

Methodology Applied
Scientific EffectAir pressure: Pressure Increase

Data Source

PatentUS9192062B2Air supported frame for an LED display
Publication Date: 2015.11.17 DEUTSCH INC
  • US9192062B2 patent drawing
  • US9192062B2 patent drawing
  • US9192062B2 patent drawing

AI summary

An air supported frame is provided for supporting a large LED display wherein the frame includes upper, lower and side segments and has a front portion and a rear portion and the LED display is positioned when in use within the frame substantially midway between the front portion and rear portion. Further, an additional support structure may be attached to the upper and lower segments of the air supported frame wherein the additional support structure bends, curves, or angles away from the plane of the display so as to provide support to the upper segment without interfering with the display. In addition, the air supported frame may include vent seals that allow greater air pressure to be held within the air supported frame.