Integrated Air Suspension Filter Housing for Noise Reduction

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Solution Overview

Problem

Existing air suspension systems face challenges in simultaneously improving ride quality and handling stability, and they generate noise when external air is supplied or discharged through air filters.

Innovation Solution

An air filter for air suspension systems that includes a housing part mounted on the vehicle body, a filter part to remove foreign matter, and noise reducing parts to reduce fluid movement speed, allowing for the integration of these components into a single module to minimize space and reduce noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If air is supplied to the air suspension through an air filter, then the air suspension can control vehicle height and improve ride quality, but noise is generated during fluid flow

Engineering Contradiction:
Improveride qualityVSAvoidnoise
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The noise reducing part is nested inside the housing part, with the fluid passage formed within the housing structure. The housing part contains both the filter part and noise reducing part in a nested arrangement, allowing fluid to flow through multiple stages while reducing noise generation during air suspension operation.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The noise reducing part acts as an intermediary element between the filter part and the external environment. It mediates the fluid flow by reducing the movement speed of fluid passing through the air filter, thereby decreasing noise while still allowing air to be supplied to the air suspension system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If multiple components (filter part, noise reducing part) are integrated into a single housing part, then space is minimized, but device complexity increases

Engineering Contradiction:
ImprovespaceVSAvoidstructure
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The filter part and noise reducing part are merged into a single integrated housing part structure. This consolidation combines multiple functions (filtration and noise reduction) into one unified component, minimizing the space required while managing structural complexity through integrated design.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The housing part serves multiple functions simultaneously: it provides structural support, contains the filter part, houses the noise reducing part, and forms the fluid passage. This multi-functionality reduces the overall number of separate components needed, minimizing space while the integrated design manages complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The air filter effectively removes foreign matter and reduces noise, enhancing the performance of air suspension systems by improving ride quality and handling stability while minimizing space and noise generation.

Implementation Method 1

a filter part disposed inside the housing part to remove foreign matter from the fluid

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

one or more noise reducing parts disposed inside the housing part to reduce a movement speed of the fluid and reduce noise

Methodology Applied
Scientific EffectFluid flow velocity reduction:

Data Source

PatentUS20240059114A1Air filter for air suspension
Publication Date: 2024.02.22 HYUNDAI MOBIS CO LTD
  • US20240059114A1 patent drawing
  • US20240059114A1 patent drawing
  • US20240059114A1 patent drawing

AI summary

An air filter for an air suspension. A housing part is mounted on a vehicle body, connected to a height control part that controls the height of a vehicle, and allows fluid to pass therethrough. A filter part is disposed inside the housing part to remove foreign matter from the fluid. One or more noise reducing parts are disposed inside the housing part to reduce a movement speed of the fluid and reduce noise.