Air treatment system, and a method of using said air treatment system

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Solution Overview

Problem

Existing air treatment systems are complex, energy-intensive, and expensive, with long reaction times and high maintenance costs, failing to efficiently clean large volumes of indoor air without significant pressure drops or filtration efficiency impacts.

Innovation Solution

An air treatment system employing a photooxidation process using a sub-flow of polluted air treated with UV light and oxygen to create reactive radicals and ozone, combined with an air particle filter, reducing energy consumption and equipment costs, and incorporating a catalyst to minimize pressure drop and ozone levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional HVAC systems with mechanical filtration are used, then dust particles are removed, but large pressure drop occurs requiring large fans and high energy consumption

Engineering Contradiction:
Improvedust particle removalVSAvoidenergy consumption
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent replaces mechanical filtration systems with electrostatic precipitation technology. Instead of using physical filters that create pressure drops, the system uses electric fields to charge and collect particles, eliminating the need for large fans and reducing energy consumption while maintaining effective particle removal

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the operating parameters by using high voltage electric fields (typically 10-50 kV) to create electrostatic forces for particle collection. This parameter change allows particle removal without mechanical resistance, avoiding the pressure drop problem of conventional filters

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If electrostatic precipitation is used, then pre-existing particles are removed without large pressure drop, but gas-phase pollution remains untreated

Engineering Contradiction:
Improveenergy consumptionVSAvoidgas-phase pollution removal
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent merges electrostatic precipitation (for particle removal) with photocatalytic oxidation (for gas-phase pollution removal) into a single integrated system. The electrostatic precipitator handles particulate matter while the photocatalytic reactor simultaneously treats volatile organic compounds and other gas-phase pollutants, providing comprehensive air treatment

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The combined system performs multiple functions: particle charging and collection, gas-phase pollutant decomposition, and odor control. This multi-functional approach addresses both particle and gas-phase pollution using a unified treatment process

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If UV-radiation and ozone are used for sterilization and VOC decomposition, then air treatment effectiveness is improved, but system complexity and cost increase significantly

Engineering Contradiction:
Improvesterilization and VOC decompositionVSAvoidsystem complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent extracts and applies only the essential UV-C radiation component (253.7 nm wavelength) for air sterilization and VOC breakdown, eliminating the need for complex ozone generation and control systems. This focused approach maintains treatment effectiveness while significantly reducing system complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention uses simple, replaceable UV-C lamps instead of complex, expensive air treatment systems. The lamps are inexpensive, have long lifetimes, and can be easily replaced, making the system cost-effective and simple to maintain

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Object-affected harmful factors

If catalysts are incorporated to assist air treatment, then treatment effectiveness is improved, but pressure drop increases requiring large fans and high energy consumption

Engineering Contradiction:
Improveair treatment effectivenessVSAvoidenergy consumption
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent replaces mechanical filtration catalysts that create pressure drops with a photocatalytic oxidation system using UV-C radiation. The photocatalytic process occurs in the gas phase without physical contact with filter media, eliminating pressure drop while maintaining treatment effectiveness

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces organic pollutant concentrations in air emissions to acceptable levels with reduced energy use and equipment needs, offering a simple, efficient, and cost-effective solution for air purification.

Implementation Method 1

a UV lamp (10) arranged for emitting UV-C-radiation having a wavelength of 253,7 nm

Methodology Applied
Scientific EffectUV radiation emission: Light

Implementation Method 2

exposing the air to UV-radiation... attain decomposition of all organic compounds, e.g. VOCs

Methodology Applied
Scientific EffectPhotooxidation: Photo-oxidation

Implementation Method 3

a corona discharge unit (11) arranged for generating ozone

Methodology Applied
Scientific EffectCorona discharge: Corona Discharge

Implementation Method 4

organic compounds can be removed with ozone e.g. created during the UV-radiation

Methodology Applied
Scientific EffectOzone generation: Ozone

Implementation Method 5

air cleaning devices such as dry electrostatic precipitators... remove only dust particles

Methodology Applied
Scientific EffectElectrostatic precipitation: Electrostatic Deposition

Data Source

PatentUS11964080B2Air treatment system, and a method of using said air treatment system
Publication Date: 2024.04.23 AIRLICH IP APS
  • US11964080B2 patent drawing
  • US11964080B2 patent drawing
  • US11964080B2 patent drawing

AI summary

An air treatment system (1) arranged for treating polluted air (Apol) at least by means of an air particle filter, and wherein said air treatment system comprises an air treatment unit placed upstream of the air particle filter and being arranged for directing a sub-flow (Asub) of the polluted air (Apol) through said air treatment unit (2) and for subjecting the sub-flow (Asub) to a photooxidation process. The photooxidation process in the air treatment unit (2) is so efficient that the overall concentration of gas-pollution of the combined air flow Acorn is significantly reduced whereby large volumes of polluted air can be treated in a fast, inexpensive and effective manner.