Vehicle Air Vent Grating Layout to Prevent Airflow Swirl

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Solution Overview

Problem

Air vents with outflow gratings suffer from unwanted swirling of air flow due to the fine opening grid, which hinders the dependable orientation of the air flow, especially when integrated into vehicle dashboards.

Innovation Solution

Incorporating air-guiding elements upstream of the outflow grating with larger grating openings that deflect the air flow and adjusting the direction, combined with a design that includes widening grating openings and rounded web ends to prevent swirling, ensures the air flow maintains its orientation despite passing through the outflow grating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a fine opening grid outflow grating is used, then visual concealment is improved, but air flow orientation deteriorates due to unwanted swirling

Engineering Contradiction:
Improvevisual concealmentVSAvoidair flow orientation
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The air vent system is divided into two separate grating components: an outflow grating with fine openings for visual concealment and air-guiding elements with larger openings for flow direction. This segmentation allows each component to fulfill its specific function without compromising the other, resolving the contradiction between visual appearance and airflow performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Air-guiding elements are introduced as intermediary components between the air duct and the fine-opening outflow grating. These elements act as a mediator that directs airflow in desired directions before it reaches the outflow grating, preventing the swirling effect that would otherwise occur with the fine opening grid.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If air-guiding elements with larger openings are added upstream, then air flow orientation is improved, but device complexity increases

Engineering Contradiction:
Improveair flow orientationVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The air-guiding elements are integrated with the outflow grating to form a unified assembly. The air-guiding elements are positioned upstream of the outflow grating within the same housing structure, combining the flow direction function with the visual concealment function in a single integrated component rather than separate assemblies.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively counteracts swirling and maintains the air flow's direction, providing a visual cover while ensuring sufficient airflow and stability of the outflow grating, even with a fine opening grid, thus enhancing the air vent's performance.

Implementation Method 1

The air-guiding elements enable a targeted deflecting of the air flow flowing through the air duct from the main flow direction

Methodology Applied
Scientific EffectFlow deflection:

Implementation Method 2

the outflow grating provides a visual cover with a finer grid

Methodology Applied
Scientific EffectVisual concealment:

Implementation Method 3

allowing for adjustable deflection of the air flow and counteracting swirling by orienting it in desired directions

Methodology Applied
Scientific EffectSwirling reduction:

Data Source

PatentEP3444136A1Air vent for a vehicle
Publication Date: 2019.02.20 ILLINOIS TOOL WORKS INC
  • EP3444136A1 patent drawingFigure 1
  • EP3444136A1 patent drawingFigure 2
  • EP3444136A1 patent drawingFigure 3

AI summary

Air vent (10) for a vehicle, comprising a housing (12), an air duct delimited by the housing (12) and having an air inlet end (14) and an air outlet end (16), wherein an air flow flowing through the air duct can flow from the air inlet end (14) to the air outlet end (16) along a main flow direction, an outflow grating (20) arranged at the air outlet end (16), wherein the outflow grating (20) has an opening grid with grating openings spaced apart from one another by means of webs, and a plurality of air-guiding elements which are arranged in the air duct upstream of the outflow grating (20) in the flow direction, wherein the air-guiding elements form an opening grid with grating openings which are larger than the grating openings of the outflow grating (20).