Refrigeration Air Wall Apparatus for Data Center Humidity Control

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Solution Overview

Problem

Existing refrigeration air wall apparatuses in data centers cannot simultaneously meet temperature and humidity requirements, leading to the need for separate dehumidifiers and humidifiers, which complicates system architecture and increases costs.

Innovation Solution

A refrigeration air wall apparatus integrating a heat exchange unit, a dehumidification unit, and a fan unit, with the dehumidification unit positioned between the heat exchange and fan units, and a humidification unit positioned in front of the fan unit, allowing for simultaneous temperature regulation and humidity control, reducing the number of systems needed and simplifying architecture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate dehumidifiers and humidifiers are provided in data centers to meet humidity requirements, then humidity control is improved, but system complexity and initial investment increase

Engineering Contradiction:
Improvehumidity controlVSAvoidsystem architecture
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent integrates the dehumidification unit and humidification unit into the refrigeration air wall apparatus, merging multiple functions (cooling, dehumidification, and humidification) into a single integrated system. This eliminates the need for separate dehumidifiers and humidifiers, thereby simplifying system architecture while maintaining reliable humidity control.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The refrigeration air wall apparatus is designed to perform multiple functions: cooling through the heat exchange unit, dehumidification through the dehumidification unit with condensation, and humidification through the humidification unit. This multi-functional design allows a single system to meet both temperature and humidity requirements, reducing system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If separate dehumidifiers and humidifiers are provided in data centers, then humidity requirements are met, but initial investment and construction costs increase

Engineering Contradiction:
Improvehumidity controlVSAvoidinitial investment
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

By merging the dehumidification and humidification units into the refrigeration air wall apparatus, the patent reduces the total number of equipment items needed in the data center. This integration lowers initial investment and construction costs while maintaining effective humidity control through the combined system.

Inventive Principle:
Principle #5Merging (Combining)

3Temperature

If traditional refrigeration air wall apparatuses are used, then temperature requirements are met, but humidity control capability is insufficient

Engineering Contradiction:
Improvetemperature controlVSAvoidhumidity control capability
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The refrigeration air wall apparatus is enhanced with both dehumidification and humidification units, transforming it from a single-function cooling device into a multi-functional environmental control system. This allows the apparatus to simultaneously meet temperature requirements through the heat exchange unit and humidity requirements through the integrated humidity control units.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines temperature control (heat exchange unit) and humidity control (dehumidification and humidification units) into a single integrated apparatus, enabling simultaneous meeting of both temperature and humidity requirements without needing separate systems.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If multiple separate systems are installed in data centers, then comprehensive environmental control is achieved, but space requirements and installation complexity increase

Engineering Contradiction:
Improveenvironmental controlVSAvoidsystem architecture
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges cooling, dehumidification, and humidification functions into a single refrigeration air wall apparatus, reducing the number of separate systems from three (cooling system, dehumidifier, humidifier) to one integrated system. This simplifies system architecture while maintaining comprehensive environmental control.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This integrated solution reduces the number of systems in data centers, simplifies architecture, lowers costs, and improves integration by enabling efficient dehumidification and humidification within the refrigeration air wall apparatus, reducing power consumption and space requirements.

Implementation Method 1

air sequentially exchanges heat through the heat exchange unit and the first gas-to-liquid heat exchanger to condense water vapor in the air

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 2

air sequentially exchanges heat through the heat exchange unit and the first gas-to-liquid heat exchanger

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS20240268083A1Refrigeration air wall apparatus and data center
Publication Date: 2024.08.08 HEBEI QINHUAI DATA CO LTD
  • US20240268083A1 patent drawing
  • US20240268083A1 patent drawing
  • US20240268083A1 patent drawing

AI summary

The present disclosure discloses a refrigeration air wall apparatus and a data center. The refrigeration air wall apparatus at least includes a heat exchange unit, a dehumidification unit, and a fan unit. The dehumidification unit is positioned between the heat exchange unit and the fan unit along an air flow direction, and the dehumidification unit is positioned in front of the heat exchange unit. The dehumidification unit includes a first gas-to-liquid heat exchanger, a first liquid-to-liquid heat exchanger, and a first electric valve. The first gas-to-liquid heat exchanger is connected in series with an internal channel of the first liquid-to-liquid heat exchanger to form an internal circulation loop, and the first electric valve is connected in series with the internal circulation loop. An external channel of the first liquid-to-liquid heat exchanger is connected in series with a first external cold source device to form an external circulation loop.