Saddled Vehicle Airbag Control Device Mounting

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Solution Overview

Problem

In saddled vehicles, the airbag control device is vulnerable to impact and susceptible to water exposure, as existing configurations do not adequately protect it from both mechanical stress and environmental moisture.

Innovation Solution

The airbag control device is strategically positioned within the body frame's protective region, above the intake device's lower end, and housed in an L-shaped retainer with the inflator, ensuring it is compactly and securely fixed, while being elevated to avoid water ingress during operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a traditional chain drive or belt drive is used to transmit power from the drive wheel to the driven wheel, then the mechanical structure becomes complex and maintenance-intensive, but the patent seeks to eliminate these complex mechanical components

Engineering Contradiction:
Improvemechanical transmission structureVSAvoidpower transmission reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent replaces the traditional mechanical chain drive or belt drive system with a magnetic coupling system. The drive wheel includes a first permanent magnet array, and the driven wheel includes a second permanent magnet array, which magnetically couple to transmit power without direct mechanical contact. This eliminates chains, belts, and associated mechanical components while maintaining reliable power transmission through magnetic fields.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Weight of moving object

If the saddled vehicle is designed to be lightweight for portability, then the structural strength and stability may be compromised, but the patent aims to achieve both lightweight design and structural integrity

Engineering Contradiction:
Improvevehicle weightVSAvoidstructural strength
Core Design Contradiction:
Weight of moving objectVSStrength

Solution Approach 1:

The patent employs a modular frame structure where each component is optimized for its specific function and load requirements. The frame includes a handle assembly, seat assembly, and wheel assemblies connected through optimized joint designs. This localized optimization allows the overall structure to be lightweight while maintaining structural strength where needed, rather than uniformly strengthening the entire vehicle.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes composite material construction for the frame and components, combining materials with different properties to achieve both lightweight characteristics and structural strength. The modular design allows selection of appropriate materials for each component based on its specific mechanical requirements, optimizing the strength-to-weight ratio throughout the vehicle structure.

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If the vehicle uses a fixed gear ratio transmission system, then the mechanical structure is simpler, but the adaptability to different terrains and speeds is reduced

Engineering Contradiction:
Improveterrain adaptabilityVSAvoidtransmission system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent incorporates a dynamic transmission system with variable gear ratios that can be adjusted during operation. The transmission assembly includes multiple gear sets and a shifting mechanism that allows the user to change gear ratios to optimize performance for different terrains and speeds. This dynamic adaptability is achieved through a compact design that integrates the gear mechanisms within the driven wheel assembly.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively shields the airbag control device from impacts and prevents water exposure, ensuring reliable operation and deployment of the airbag while maintaining a compact and efficient design.

Implementation Method 1

the drive wheel and the driven wheel are magnetically coupled to one another such that rotation of the drive wheel about the first axis magnetically couples rotation of the driven wheel about the second axis

Methodology Applied
Scientific EffectMagnetic coupling: Magnetism

Data Source

PatentEP3882113B1Saddled vehicle
Publication Date: 2023.08.09 HONDA MOTOR CO LTD
  • EP3882113B1 patent drawingFigure 1
  • EP3882113B1 patent drawingFigure 2
  • EP3882113B1 patent drawingFigure 3

AI summary

Provided is a saddled vehicle in which an airbag control device is effectively protected from an impact and the airbag control device is hardly affected by water. The saddled vehicle includes a power unit 12, a body frame 10, a retainer 55, an inflator, and an airbag 56 that is housed in the retainer 55, inflated by gas released from the inflator, and deployed outside the retainer 55, the saddled vehicle including: an airbag control device 54a that is provided separately from an engine control device configured to control the power unit 12 and controls deployment timing of the airbag 56; and an intake device 35 that supplies taken-in outside air to an engine as intake air, the airbag control device 54a being disposed above a lower end 36b of the intake device 35 and being disposed inside a region surrounded by the body frame 10 as viewed from a top of the vehicle.