Vehicle Airbag Cover Tether for Volume Reduction

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Solution Overview

Problem

In vehicle collisions, side airbags often protrude from the seat, causing secondary injuries and spoiling the seat exterior due to inadequate storage, and existing solutions fail to effectively minimize occupant injuries and reduce seat package volume.

Innovation Solution

An airbag apparatus featuring a cover tether with a tear line that compresses and secures the airbag cushion to the seat frame, allowing it to deploy while maintaining a reduced volume and preventing external protrusion, comprising a first and second tether connected to the seat frame and airbag cushion, respectively, with locking and fixation structures to ensure secure mounting and deployment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the airbag cushion is deployed to protect occupants, then occupant safety is improved, but the airbag cushion protrudes from the seat causing secondary injuries and spoiling exterior design

Engineering Contradiction:
Improveoccupant safetyVSAvoidsecondary injuries and exterior spoilage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A cover tether is introduced as an intermediary component between the airbag cushion and the external environment. The cover tether covers the airbag cushion in its folded state and includes a tear line that allows it to be torn by the deployment force during airbag deployment, thereby preventing the airbag from protruding externally while allowing safe deployment

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If the airbag cushion is compressed to reduce seat package volume, then storage performance is improved, but the airbag cushion may not deploy effectively in collision

Engineering Contradiction:
Improveseat package volumeVSAvoiddeployment effectiveness
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The cover tether is pre-configured with a tear line at a predetermined location. Before collision occurs, the cover tether is positioned to cover the compressed airbag cushion. During deployment, the tear line automatically tears due to deployment force, allowing the airbag to expand effectively without being constrained by the cover tether

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The cover tether's structural parameter changes from an intact covering structure to a torn state during deployment. The tear line is designed with specific material properties and geometric characteristics that allow it to transition from a constraining structure to a non-constraining state when subjected to deployment force, enabling volume reduction during storage while maintaining deployment effectiveness

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11584330B2Airbag apparatus for vehicle
Publication Date: 2023.02.21 HYUNDAI MOBIS CO LTD
  • US11584330B2 patent drawing
  • US11584330B2 patent drawing
  • US11584330B2 patent drawing

AI summary

An airbag apparatus for a vehicle is proposed. The airbag apparatus is configured to protect an occupant from an impact during a vehicle collision, to restrain the occupant to minimize occupant injuries, and to have improved storage performance to reduce a seat package volume.