Airbag Assembly With Side Panel Cavity For Offset Impact Protection

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Solution Overview

Problem

Conventional airbags may not effectively protect occupants during offset, angular, or small overlap vehicle impacts, as the head can slide off the main panel and potentially contact vehicle components like the instrument panel or dashboard.

Innovation Solution

The airbag design includes a main panel with an extension and a side panel that form a cavity external to the extension chamber, which can receive the occupant's head during such impacts, reducing the risk of contact with vehicle components by maintaining airbag protection across multiple impact stages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional airbag with only a main panel is used, then the structure is simple, but the airbag cannot effectively protect occupants during offset, angular, or small overlap impacts as the head can slide off the main panel

Engineering Contradiction:
Improveprotection effectivenessVSAvoidairbag structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The airbag is divided into multiple functional segments: a main panel for general protection, an extension with an extension chamber that projects laterally to prevent head sliding, and a side panel that forms a cavity to receive the occupant's head during offset and angular impacts. This segmentation allows each part to address specific protection needs while maintaining overall system reliability.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the airbag structure is extended to include extension and side panels for better protection, then protection coverage is improved, but the device complexity increases

Engineering Contradiction:
Improveprotection coverageVSAvoidairbag structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The extended airbag structure serves multiple protective functions simultaneously: the extension chamber prevents head sliding during normal impacts, the cavity formed by the side panel receives the head during offset and angular impacts, and the overall structure maintains positioning between the occupant and instrument panel. This multi-functionality increases adaptability across different impact scenarios without requiring separate systems for each protection need.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances airbag protection by creating a cavity that receives the occupant's head during offset and angular impacts, reducing the risk of head contact with vehicle components and maintaining airbag positioning between the occupant and the instrument panel, thus providing comprehensive protection during various impact scenarios.

Implementation Method 1

In the event of an impact, an inflator activates and provides inflation medium to the airbags, and the airbags pressurize and act as cushions for occupants during the impact

Methodology Applied
Scientific EffectInflation medium delivery:

Implementation Method 2

The airbag includes an extension extending from the main panel and defining an extension chamber. The airbag includes a side panel spaced from the main panel in the inflated position and fixed to the extension.

Methodology Applied
Scientific EffectStructural support:

Data Source

PatentUS10518737B2Airbag assembly
Publication Date: 2019.12.31 FORD GLOBAL TECH LLC
  • US10518737B2 patent drawing
  • US10518737B2 patent drawing
  • US10518737B2 patent drawing

AI summary

An airbag includes a main panel defining an inflation chamber and being inflatable to an inflated position. The airbag includes an extension extending from the main panel and defining an extension chamber. The airbag includes a side panel spaced from the main panel in the inflated position and fixed to the extension. The side panel is external to the extension chamber. The side panel, the extension, and the main panel define a cavity external to the extension chamber.