Airbag Control Signal Rectifier and Galvanic Decoupling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Modern vehicles face complexities in the airbag control system, particularly in ensuring reliable ignition lead polarity reversal protection and efficient battery disconnection during crashes, leading to potential safety risks due to error sources in circuit topology and incorrect connections.

Innovation Solution

A device with a rectifier and temperature-compensated driver for evaluating airbag control unit signals, providing polarity reversal protection and threshold-value evaluation, connected via a member for galvanic decoupling to ensure safe and reliable disconnection of the battery in case of a crash, using field-effect transistors and optocouplers for enhanced reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a complex circuit topology is used for airbag control system, then the functionality and reliability of the system is improved, but the complexity of the circuit increases leading to more error sources

Engineering Contradiction:
Improvesystem reliabilityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the polarity reversal protection function from the main control unit and implements it as a separate rectifier circuit in the ignition lead. This separation reduces the complexity of the main control circuit while maintaining reliability through dedicated protection functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a rectifier as an intermediary component between the airbag control unit and the ignition pellet evaluation circuit. This intermediary handles polarity reversal protection, simplifying the overall system architecture by isolating complex protection functions from the main control logic.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If polarity reversal protection is implemented in the ignition lead, then the safety against incorrect connections is improved, but the hardware requirements and energy consumption increase

Engineering Contradiction:
Improvepolarity reversal protectionVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent replaces complex active polarity detection and correction circuits with a passive rectifier circuit that automatically handles polarity reversal. This substitution reduces energy consumption by eliminating the need for active components to continuously monitor and correct polarity issues.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses simple, low-cost rectifier components (diodes or transistor-based rectifiers) that consume minimal energy while providing robust polarity reversal protection. These passive components require no power supply and operate autonomously based on the input signal polarity.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Measurement precision

If temperature compensation is added to the driver circuit, then the signal evaluation accuracy is improved, but the device complexity and cost increase

Engineering Contradiction:
Improvesignal evaluation accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent compensates for temperature influences by adjusting the threshold values in the driver circuit based on ambient temperature. This parameter adjustment approach improves signal evaluation accuracy without requiring complex hardware modifications, as it can be implemented through simple temperature sensing and threshold adaptation logic.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If galvanic decoupling is implemented, then the isolation and safety are improved, but the signal transmission complexity and hardware requirements increase

Engineering Contradiction:
Improvegalvanic isolationVSAvoidsignal transmission complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses an optocoupler as an intermediary device to achieve galvanic decoupling between the ignition lead evaluation circuit and the battery disconnect control circuit. This optocoupler transfers signals optically, providing complete electrical isolation while maintaining simple signal transmission without requiring complex isolation circuits.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures reliable evaluation and compensation of airbag control unit signals, preventing malfunctions and safety risks by maintaining signal integrity despite polarity reversals, and effectively disconnecting the battery in case of a crash, thus enhancing road safety.

Implementation Method 1

a rectifier (5) which is electrically connected to the first connection (3), in order to allow compensation for a conceivable polarity reversal of the connection lines

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 2

A temperature-compensated driver (6) is connected to the output of the rectifier (5). The output signal of the rectifier (5) is thus compensated for in terms of the influence of the momentary ambient temperature

Methodology Applied
Scientific EffectTemperature compensation: Thermal Expansion

Implementation Method 3

The output of the temperature-compensated driver (6) is connected to a member (7) for galvanic decoupling. The member (7) for galvanic decoupling can relay an electric and/or magnetic and/or an optical signal that is independent of the potential of the device

Methodology Applied
Scientific EffectGalvanic decoupling: Optical Fibre

Data Source

PatentUS11292413B2Means of locomotion, arrangement and device for evaluating a signal of an airbag control unit
Publication Date: 2022.04.05 VOLKSWAGEN AG
  • US11292413B2 patent drawing
  • US11292413B2 patent drawing

AI summary

A means of locomotion, an arrangement as well as a device (1) for evaluating a signal of an airbag control unit (2) are being put forward. The device (1) comprises a first connection (3) for electrically contacting an output of the airbag control unit (2), a rectifier (5) that is electrically connected to the first connection (3), a temperature-compensated driver (6) that is connected to an output of the rectifier (6) [sic], and a member (7) for the galvanic decoupling of an output of the driver (6), having an output unit (8). The rectifier (6) provides polarity reversal protection for the first connection (3) so that the driver (6) receives an output signal from the airbag control unit (2) essentially identically, independently of its polarity.