Airbag Squib Power Switch Circuit with Pre-Charge Capacitance

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Solution Overview

Problem

Conventional power switch circuits for AIRBAG applications are potentially unstable and slow, making them difficult to diagnose and prone to safety risks due to the introduction of stabilizing networks, and they often require complex wafer manufacturing technologies, which increase costs.

Innovation Solution

A power switch circuit utilizing a pre-charge capacitance and a controllable energy-coupling element, where the pre-charge capacitance is charged by a charging circuit when the energy-coupling element is non-conducting, and the charge is transferred quickly to the power transistor's control electrode when it is switched to a conducting state, providing fast and stable switching with reduced impedance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If stabilizing networks are introduced to improve stability, then stability is improved, but transient response speed deteriorates

Engineering Contradiction:
Improvecircuit stabilityVSAvoidtransient response speed
Core Design Contradiction:
Stability of the object's compositionVSSpeed

Solution Approach 1:

The pre-charge capacitor is charged in advance during the non-conducting state of the energy-coupling element, storing energy ready for immediate transfer. This preliminary charging action enables the power transistor to achieve fast transient response when switching is required, without being limited by the charging time constant during the actual switching event.

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If stabilizing networks are introduced to improve stability, then stability is improved, but circuit complexity increases

Engineering Contradiction:
Improvecircuit stabilityVSAvoidcircuit complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The circuit is segmented into distinct functional blocks: the pre-charge capacitor for energy storage, the controllable energy-coupling element for selective energy transfer, and the charging circuit for capacitor recharge. This segmentation provides clear functional separation, making the circuit easier to diagnose and understand while achieving stability through the pre-charged energy reservoir rather than complex stabilizing networks.

Inventive Principle:
Principle #1Segmentation

3Speed

If pre-charge capacitance is used to improve transient response, then transient response speed is improved, but impedance increases

Engineering Contradiction:
Improvetransient response speedVSAvoidimpedance
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The energy-coupling element dynamically connects the pre-charge capacitor to the control electrode only when needed for switching. During normal operation, the capacitor remains isolated, presenting high impedance. When switching is required, the element conducts, temporarily lowering impedance to enable fast charge transfer. This dynamic behavior provides fast transient response only when necessary, maintaining high impedance during standby.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a significantly faster transient response and improved stability compared to conventional circuits, allowing for precise voltage regulation and diagnosis, while reducing the complexity and cost of the system by decoupling the charging circuit from the power transistor and AIRBAG squib module.

Implementation Method 1

a pre-charge capacitor (CPC) for storing a charge, a charging circuit (140) for charging the pre-charge capacitor (CPC), and a controllable energy-coupling element (134) connected between a first electrode of the pre-charge capacitor (CPC) and the control electrode (124) of the power transistor (110)

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS7932622B2Power switch circuit for driving an airbag squib module
Publication Date: 2011.04.26 INFINEON TECHNOLOGIES AG
  • US7932622B2 patent drawing
  • US7932622B2 patent drawing
  • US7932622B2 patent drawing

AI summary

A power switch circuit for driving an airbag squib module has a power transistor, a pre-charge capacitance for storing a charge, a charging circuit and a controllable energy-coupling element. The power transistor has a first electrode, a second electrode and a control electrode. A path between the first electrode and the second electrode is connected in series with the airbag squib module between a supply potential and a reference potential. The charging circuit charges the pre-charge capacitance and the charging circuit is therefore coupled with the pre-charged capacitance. The controllable energy coupling element is connected between a first electrode of the pre-charge capacitance and the control electrode of the power transistor. The power switch exhibits a high degree of stability, allows a fast switching of the power transistor and further has an advantageous transient response.