Airbag Steering Wheel Support Portion Design

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Solution Overview

Problem

Conventional driver seat airbags struggle to stably receive and protect drivers when mounted on steering wheels with a short length dimension from the central portion to the front or rear sides, as they tend to deflate and lose support during inflation.

Innovation Solution

The airbag design includes a steering wheel side portion with an inflow opening and an attaching seat, featuring support inflation portions that protrude to abut the steering wheel's surface, preventing deflation by providing a stable support surface during inflation, even on steering wheels with non-standard dimensions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If the outer bag is required to have a length dimension in a right and left direction exceeding a separated distance of the ring portion, then the airbag can cover the steering wheel structure, but the lower surface side of the outer bag is not supported by an upper surface side of the steering wheel, causing the airbag to deflate and lose stability

Engineering Contradiction:
Improvecoverage area of airbagVSAvoidstability of airbag
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

The airbag is divided into two distinct portions: a driver side portion for receiving the driver and a steering wheel side portion for mounting on the steering wheel. This segmentation allows each portion to be optimized for its specific function, with the steering wheel side portion providing structural support through support inflation portions that abut the steering wheel surface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The steering wheel side portion acts as an intermediary between the driver side portion and the steering wheel. It includes support inflation portions that protrude to abut the steering wheel's front surface, creating a stable support structure that prevents deflation while allowing the driver side portion to maintain its receiving function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Length of moving object

If the steering wheel has a short length dimension from central portion to front portion side, then the steering wheel design is compact, but the airbag cannot stably receive and protect the driver as the front portion side deflates

Engineering Contradiction:
Improvelength dimension of steering wheelVSAvoidprotection capability of airbag
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The support inflation portions are pre-configured on the steering wheel side portion to protrude toward the front surface of the steering wheel before inflation occurs. When the airbag inflates, these support portions immediately abut the steering wheel surface, preventing deflation of the driver side portion and ensuring stable driver reception from the outset.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the structural parameters of the airbag by adding support inflation portions with specific protrusion dimensions. These portions are designed to extend a predetermined distance from the attaching seat toward the steering wheel front surface, creating a stable support structure that compensates for the compact steering wheel dimensions.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the support inflation portion protrudes from the attaching seat toward the front surface of the steering wheel, then the airbag gains stability by abutting the steering wheel, but the structure becomes more complex

Engineering Contradiction:
Improvestability of airbagVSAvoidstructural complexity of airbag
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The steering wheel side portion and driver side portion are merged into a single integrated airbag structure. The support inflation portions are formed as an integral part of the steering wheel side portion, eliminating the need for separate support components and reducing overall structural complexity while maintaining stability.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design ensures the airbag can accurately and stably receive and protect drivers by maintaining support and preventing deflation, even on steering wheels with shorter dimensions, ensuring effective deployment and protection.

Implementation Method 1

a support inflation portion protruding from a front side of the attaching seat toward a front side of the steering wheel is arranged on the steering wheel side portion at the time of completion of inflation

Methodology Applied
Scientific EffectGas pressure: Pressure Increase

Data Source

PatentUS10507781B2Airbag
Publication Date: 2019.12.17 TOYODA GOSEI CO LTD
  • US10507781B2 patent drawing
  • US10507781B2 patent drawing
  • US10507781B2 patent drawing

AI summary

An airbag includes a driver side portion having an outer peripheral wall to receive a driver at the time of completion of inflation; and a steering wheel side portion. The steering wheel side portion is provided with an inflow opening to allow inflation gas to flow in, and an attaching seat which is disposed on a peripheral edge of the inflow opening and attached to the central portion of the steering wheel; a support inflation portion protruding from a front side of the attaching seat toward a front side of the steering wheel is arranged on the steering wheel side portion; and a support surface portion. The support surface portion is abutted to and supported by a front surface side of the steering wheel and is arranged on a region on a rear surface side of the support inflation portion from a base portion to a tip end portion.