Side Airbag Upper Chamber Restricting Portion Design

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Solution Overview

Problem

The existing side airbag apparatuses have limitations in effectively protecting the thorax region due to restricted energy absorption capacity of the upper inflation chamber, which is inflated with lower internal pressure and dimension compared to the lower inflation chamber.

Innovation Solution

Incorporating a sheet-like upper restricting portion in the upper inflation chamber that is tensioned in the front-rear direction, allowing the chamber to inflate more widely in the widthwise direction of the vehicle seat, while maintaining a higher internal pressure in the lower inflation chamber to effectively restrain the lumbar and thorax regions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the upper inflation chamber is inflated with lower internal pressure to protect the thorax region, then the thorax region is restrained, but the energy absorption capacity is insufficient

Engineering Contradiction:
Improveprotection performance for thorax regionVSAvoidenergy absorption capacity of upper inflation chamber
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent introduces a novel dimension of control by providing different restricting lengths in the front-rear direction at different positions within the upper inflation chamber. The first restricting portion has a longer restricting length than the second restricting portion, creating a gradient restriction structure that redirects inflation energy horizontally into the widthwise direction, thereby increasing energy absorption capacity without compromising thorax protection

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Use of energy by moving object

If the inflated dimension of the upper inflation chamber is increased in the widthwise direction, then the energy absorption amount increases, but the lateral partition restricts the inflated dimension

Engineering Contradiction:
Improveenergy absorption amount of upper inflation chamberVSAvoidinflated dimension of upper inflation chamber in widthwise direction
Core Design Contradiction:
Use of energy by moving objectVSLength of moving object

Solution Approach 1:

The patent segments the upper inflation chamber into multiple zones with different restricting characteristics. By dividing the chamber into regions with different restricting portion lengths, the system allows selective expansion in the widthwise direction while maintaining structural control, enabling increased energy absorption without requiring a complete increase in overall chamber dimension

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the protection performance for the thorax region by increasing the energy absorption capacity of the upper inflation chamber without increasing the weight of the airbag module, while maintaining appropriate pressure distribution for both the lumbar and thorax regions.

Implementation Method 1

The upper restricting portion has a front-rear length that is shorter than a circumferential length in a front-rear direction of the first section of the upper inflation chamber and is tensioned in the front-rear direction as the upper inflation chamber is inflated

Methodology Applied
Scientific EffectElastic tension: Elasticity

Implementation Method 2

the lower inflation chamber is inflated with an internal pressure higher than that of the upper inflation chamber

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Data Source

PatentUS9505369B2Side airbag apparatus
Publication Date: 2016.11.29 TOYODA GOSEI CO LTD
  • US9505369B2 patent drawing
  • US9505369B2 patent drawing
  • US9505369B2 patent drawing

AI summary

A lateral partition divides the interior of an airbag main body into an upper inflation chamber including a first section and a lower inflation chamber including a second section. The upper inflation chamber is located above the second section of the lower inflation chamber. An upper restricting portion is provided in a bridging manner in the first section. The upper restricting portion has a front-rear length that is shorter than a circumferential length in a front-rear direction of the first section. The upper restricting portion is tensioned in the front-rear direction when the upper inflation chamber is inflated. The upper restricting portion restricts an inflated dimension in the front-rear direction of the upper inflation chamber such that an inflated dimension of the first section in a lateral direction of the automobile is greater than an inflated dimension of the lower inflation chamber in the lateral direction.