Airborne Sound Tracking for Inspection Probe Position

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Solution Overview

Problem

Existing nondestructive evaluation (NDE) technologies require cumbersome and complicated automated systems for tracking the position and orientation of inspection probes, limiting flexibility and efficiency in multi-dimensional tracking.

Innovation Solution

A non-mechanized position and orientation encoding system using airborne sound tracking signals, gyroscopes, accelerometers, and magnetometers to enable hand-manipulated probe tracking with a transmitter probe fixture, receiver array, and electronic control unit, allowing for multi-dimensional tracking without traditional robotic equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional automated robotic inspection systems are used, then tracking precision is maintained, but device complexity and operational cumbersome increase

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical robotic systems with an acoustic field-based tracking system. Airborne ultrasound waves are used to transmit position information, eliminating the need for mechanical actuators, motors, and complex mechanical linkages. This substitution of mechanical systems with acoustic fields directly reduces device complexity while maintaining tracking functionality

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces airborne sound waves as an intermediary medium to transmit position and orientation information between the inspection probe and the tracking system. This acoustic intermediary enables non-contact, non-mechanized tracking, simplifying the overall system architecture while preserving measurement capabilities

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If non-mechanized tracking systems are used, then ease of operation improves, but measurement precision may deteriorate

Engineering Contradiction:
Improveease of operationVSAvoidmeasurement precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent transitions from traditional two-dimensional planar tracking to three-dimensional spatial tracking by incorporating vertical dimension measurements through airborne acoustic waves. This dimensional expansion enables accurate tracking of probe position in all three spatial dimensions plus orientation, maintaining measurement precision while enabling hand-manipulated operation

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent replaces mechanical encoders and position sensors with acoustic time-of-flight measurements. By measuring the time it takes for acoustic waves to travel between the probe and reference points, the system achieves precise position determination without mechanical components, maintaining measurement accuracy while improving ease of operation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If automated robotic systems are used, then tracking accuracy is maintained, but system size and weight increase

Engineering Contradiction:
Improvetracking accuracyVSAvoidsystem weight
Core Design Contradiction:
Measurement precisionVSWeight of moving object

Solution Approach 1:

The patent extracts the tracking functionality from heavy mechanical robotic systems and implements it through lightweight airborne acoustic wave transmission. By removing the need for mechanical actuators, motors, and complex positioning mechanisms, the system achieves accurate tracking with significantly reduced weight and compact dimensions

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent substitutes mechanical positioning systems with acoustic field-based tracking. Airborne ultrasound waves provide the measurement medium, eliminating heavy mechanical components while maintaining tracking accuracy. This substitution directly addresses the weight reduction requirement while preserving measurement precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables fast, compact, and accurate tracking of inspection probe positions and orientations in multiple dimensions, replacing the need for automated systems and providing real-time absolute position measurements, enhancing flexibility and efficiency in NDE applications.

Implementation Method 1

utilize airborne sound tracking signals

Methodology Applied
Scientific EffectAirborne sound tracking signals: Sound

Implementation Method 2

An ultrasonic pulse is transmitted from a transmitter on the transmitter probe fixture that is received by at least one receiver in the receiver array

Methodology Applied
Scientific EffectUltrasonic pulse transmission: Ultrasound

Implementation Method 3

A measurement is taken for the time it takes for the ultrasonic pulse to travel along a path to the receiver or receivers

Methodology Applied
Scientific EffectTime-of-flight measurement: Time of Flight

Implementation Method 4

measure body forces and motion using gyroscopes, accelerometers, and magnetometers

Methodology Applied
Scientific EffectGyroscope measurement: Gyroscope

Implementation Method 5

measure body forces and motion using gyroscopes, accelerometers, and magnetometers

Methodology Applied
Scientific EffectAccelerometer measurement: Accelerometer

Implementation Method 6

measure body forces and motion using gyroscopes, accelerometers, and magnetometers

Methodology Applied
Scientific EffectMagnetometer measurement: Magnetometer

Data Source

PatentUS11550026B2Method, apparatus, and system for tracking arbitrary motion of an inspection probe in multiple dimensions
Publication Date: 2023.01.10 STRUCTURAL INTEGRITY ASSOC
  • US11550026B2 patent drawing
  • US11550026B2 patent drawing
  • US11550026B2 patent drawing

AI summary

The present invention provides methods and systems for tracking motion in multiple dimensions, including multiple dimensions, including a transmitter probe fixture, a receiver array, and an electronic control unit.