Air-Conditioning Mode Switching With Refrigerant Pressure Balancing

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Solution Overview

Problem

Existing air-conditioning apparatuses for buildings face issues such as refrigerant leakage, high energy consumption due to long circulation paths, complex and costly constructions, and noise from refrigerant flow changes, which affect safety, energy efficiency, and ease of construction.

Innovation Solution

The air-conditioning apparatus incorporates a refrigerant circuit with a compressor, flow switching devices, and heat exchangers, along with a heat medium circuit with pumps and flow switching devices, allowing for controlled pressure differences and operation mode switching to reduce refrigerant noise and energy consumption, while minimizing refrigerant circulation near indoor units and simplifying piping connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If refrigerant is circulated to indoor units, then cooling and heating functions are achieved, but refrigerant leakage risk increases

Engineering Contradiction:
ImprovesafetyVSAvoidrefrigerant leakage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a heat medium (water or antifreeze solution) as an intermediary substance that carries thermal energy between the outdoor heat source unit and indoor units. This heat medium circulates through dedicated piping systems, completely isolating the refrigerant confined to the outdoor unit. The heat exchangers at indoor units transfer heat between the heat medium and indoor air, eliminating direct refrigerant exposure in living spaces while maintaining effective heating and cooling functions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If heat medium circulation path is made long to avoid refrigerant in indoor units, then safety improves, but energy consumption increases

Engineering Contradiction:
ImprovesafetyVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system divides the thermal transfer function into two distinct segments: the outdoor heat source unit handles refrigerant-based heat generation/absorption, while indoor units handle heat delivery to/from living spaces. This segmentation allows the heat medium circulation to be optimized independently - piping is routed efficiently through building structures, and indoor units are positioned strategically to minimize circulation distance while maintaining safety requirements of keeping refrigerant outside living spaces.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If four water pipings are arranged for simultaneous cooling and heating, then operational versatility improves, but construction complexity increases

Engineering Contradiction:
Improveoperational versatilityVSAvoidconstruction complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent implements a dual-piping system where the same two pipes (supply and return) serve both heating and cooling functions by controlling the direction and temperature of heat medium flow. The outdoor heat source unit can operate in heating mode (providing hot water to indoor units) or cooling mode (providing cold water to indoor units), and the indoor units respond accordingly. This universal piping approach eliminates the need for separate four-pipe systems while maintaining the ability to provide both heating and cooling services.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces refrigerant noise, enhances safety by minimizing leakage risks, saves energy through shorter circulation paths, and simplifies construction by reducing piping complexity, thereby improving comfort and efficiency.

Implementation Method 1

a heat source side refrigerant and a heat medium exchanging heat in the heat exchangers related to heat medium

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

controlling either or all of the expansion devices... such that a pressure difference of the heat source side refrigerant before and after each of the expansion devices is smaller

Methodology Applied
Scientific EffectPressure reduction: Pressure Drop

Data Source

PatentUS9335072B2Air-conditioning apparatus
Publication Date: 2016.05.10 MITSUBISHI ELECTRIC CORP
  • US9335072B2 patent drawing
  • US9335072B2 patent drawing
  • US9335072B2 patent drawing

AI summary

To provide an air-conditioning apparatus that reduces large refrigerant noise generated when changing an operation mode. In an air-conditioning apparatus, when switching to a second operation mode from a first operation mode, switching to the second operation mode is performed after a predetermined time has elapsed after controlling either or all of expansion devices, controlling either or all of second flow switching devices, and controlling either or all of a first on-off device and a second on-off device such that a pressure difference of a heat source side refrigerant before and after each of the expansion devices is smaller compared to that in an operation state of the first operation mode.