Aircraft Acoustic Panel With Nested Honeycomb Elements

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Solution Overview

Problem

Conventional acoustic attenuation panels for aircraft engine nacelles face challenges in adapting to varying noise frequencies without increasing weight and size, particularly when dealing with lower frequency noise from fans of larger diameter and reduced rotation speed.

Innovation Solution

The acoustic panel incorporates transverse recesses with elongated acoustic elements of different shapes and materials, which are fixed within the panel to enhance sound absorption across a broader frequency range without significantly increasing bulk or weight, utilizing a combination of sound-absorbing materials and structures like honeycomb or foam.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the thickness of the cellular structure is increased to absorb lower frequency noise, then the sound absorption capability is improved, but the weight and size of the panel increase

Engineering Contradiction:
Improvesound absorption capabilityVSAvoidpanel weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of stationary object

Solution Approach 1:

The patent embeds acoustic elements within the cellular structure of the panel. These elements are nested inside the existing honeycomb cells, allowing the panel to absorb lower frequency noise without increasing the overall panel thickness. The acoustic elements are positioned within the cellular structure's internal volume, effectively utilizing the existing space to enhance sound absorption capabilities across a broader frequency range while maintaining the original panel dimensions and weight.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If the thickness of the cellular structure is increased to absorb lower frequency noise, then the sound absorption capability is improved, but the surface area and drag increase

Engineering Contradiction:
Improvesound absorption capabilityVSAvoidpanel surface area
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The acoustic elements are nested within the existing cellular structure, allowing the panel to maintain its original external dimensions and surface area while enhancing sound absorption. This nesting approach enables the panel to absorb lower frequency noise without increasing the overall panel size or drag characteristics.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If acoustic elements are added to the panel to broaden frequency absorption, then the sound absorption capability is improved, but the complexity of the panel structure increases

Engineering Contradiction:
Improvefrequency absorption rangeVSAvoidpanel structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the acoustic elements with the existing cellular structure by embedding them within the honeycomb cells. This merging approach integrates the noise absorption function into the structural framework of the panel, allowing the same structural elements to serve dual purposes: maintaining panel integrity and absorbing sound across a broad frequency range. The acoustic elements are positioned to work synergistically with the cellular structure rather than adding separate, complex systems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively absorbs a wider range of noise frequencies with minimal weight and size increase, improving noise attenuation while maintaining structural integrity and aerodynamic efficiency.

Implementation Method 1

a plate (2) made of a sound-absorbing material (3)

Methodology Applied
Scientific EffectSound absorption: Absorption (physical)

Implementation Method 2

acoustic elements (8) which are elongated to extend down in to the recesses (7)

Methodology Applied
Scientific EffectSound absorption: Absorption (physical)

Data Source

PatentUS11208193B2Sound attenuation panel for an aircraft
Publication Date: 2021.12.28 AIRBUS OPERATIONS (SAS)
  • US11208193B2 patent drawing
  • US11208193B2 patent drawing
  • US11208193B2 patent drawing

AI summary

An acoustic panel (1) includes a plate (2) made of an acoustic absorbing material (3), as well as a resistive skin (4) and a backing skin (6) arranged respectively on both sides of the plate (2), the acoustic panel (1) including acoustic elements (8) able to carry out an acoustic absorption, each of them being arranged in a housing (7) provided in the plate (2) with an opening (9) in front of the resistive skin (4). The combination of the plate (2) and the acoustic elements (8) allows to combine the sound attenuation properties of these two types of elements and to increase the frequency range of sounds that can be attenuated by the acoustic panel (1), without increasing the dimension.