Electric Aircraft Flight Control for Defunct Actuator Torque Allocation

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Solution Overview

Problem

Electric aircraft face challenges in maintaining safety and stability during flight due to potential malfunctions or failures of actuators, which can compromise the integrity of the aircraft and pose risks to passengers and cargo, as existing solutions often require complex and costly monitoring systems.

Innovation Solution

A system and method for flight control that utilizes a controller to receive sensor data, identify malfunctioning actuators, generate actuator allocation commands, and perform torque allocation to compensate for failed components, leveraging existing sensors like inertial measurement units to detect performance anomalies without additional equipment, thereby ensuring uninterrupted flight.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If complex monitoring systems are used to detect actuator failures, then detection precision is improved, but device complexity increases

Engineering Contradiction:
Improvedetection precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The existing sensors in the electric aircraft are made to serve a dual purpose: their primary function and actuator failure detection. The controller analyzes data from these existing sensors to identify actuator malfunctions, eliminating the need for separate monitoring systems while maintaining detection capability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The existing sensor system is designed to perform multiple functions simultaneously - its original intended function plus actuator failure detection. This multi-functionality approach allows the same sensors to provide both operational data and fault detection information without adding new hardware.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If additional monitoring equipment is added to detect actuator failures, then reliability is improved, but weight increases

Engineering Contradiction:
ImprovereliabilityVSAvoidweight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The existing sensors in the electric aircraft are made to serve a dual purpose: their primary function and actuator failure detection. The controller analyzes data from these existing sensors to identify actuator malfunctions, eliminating the need for separate monitoring systems while maintaining detection capability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The existing sensor system is designed to perform multiple functions simultaneously - its original intended function plus actuator failure detection. This multi-functionality approach allows the same sensors to provide both operational data and fault detection information without adding new hardware.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If complex monitoring systems are implemented, then detection precision is improved, but manufacturing cost increases

Engineering Contradiction:
Improvedetection precisionVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The existing sensors in the electric aircraft are made to serve a dual purpose: their primary function and actuator failure detection. The controller analyzes data from these existing sensors to identify actuator malfunctions, eliminating the need for separate monitoring systems while maintaining detection capability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The existing sensor system is designed to perform multiple functions simultaneously - its original intended function plus actuator failure detection. This multi-functionality approach allows the same sensors to provide both operational data and fault detection information without adding new hardware.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Speed

If actuator allocation commands are generated quickly, then response speed is improved, but calculation complexity increases

Engineering Contradiction:
Improveresponse speedVSAvoidcalculation complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The controller is pre-programmed with the logic and algorithms necessary to rapidly process sensor data and generate actuator allocation commands. By having the computational framework prepared in advance, the system can quickly respond to actuator failures without performing complex real-time calculations during the actual failure event.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12077281B2Methods and systems for flight control for managing actuators for an electric aircraft
Publication Date: 2024.09.03 BETA AIR LLC
  • US12077281B2 patent drawing
  • US12077281B2 patent drawing
  • US12077281B2 patent drawing

AI summary

A system for flight control for managing actuators for an electric aircraft is provided. The system includes a controller, wherein the controller is designed and configured to receive a sensor datum from at least a sensor, generate an actuator performance model as a function of the sensor datum, identify a defunct actuator of the electric aircraft as a function of the sensor datum and the actuator performance model, generate an actuator allocation command datum as a function of at least the actuator performance model and at least the identification of the defunct actuator, and perform a torque allocation as a function of the actuator allocation command datum.