Aircraft Air Intake Joining Structure for Laminar Flow Continuity

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Solution Overview

Problem

Existing aircraft air intakes experience increased drag and energy consumption due to link elements disrupting the laminar flow of external air, which are necessary for assembly but disrupt the aerodynamic continuity.

Innovation Solution

The air intake design eliminates direct link elements between the front frame and lip, using joining elements to maintain laminar flow continuity, and incorporates a rigid box structure with link systems to ensure stability and assembly integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If link elements are used to connect the front frame to the lip, then assembly integrity is ensured, but laminar flow continuity is disrupted causing increased drag

Engineering Contradiction:
Improveassembly integrityVSAvoiddrag
Core Design Contradiction:
StrengthVSLoss of energy

Solution Approach 1:

The patent removes the harmful link elements from the external air flow path by connecting the front frame directly to the lip without intermediate link elements on the external face. This extraction eliminates the source of flow disruption while maintaining structural connectivity through internal positioning of connection elements.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediary approach by positioning link elements on the internal face rather than the external face, using the lip thickness itself as the mediator. This allows connection functionality to be preserved while the external surface remains smooth and aerodynamic.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If link elements are positioned flush with the lip surface, then assembly stability is achieved, but aerodynamic continuity is broken

Engineering Contradiction:
Improveassembly stabilityVSAvoidaerodynamic disturbances
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The harmful effect of protruding link elements is eliminated by extracting them from the external surface position and relocating them to the internal surface, removing the source of aerodynamic disturbances while preserving their structural function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transitions the link element positioning from the external dimension (affecting aerodynamics) to the internal dimension (affecting only structural integrity), effectively moving the problem to a different spatial dimension where it no longer impacts airflow.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If multiple link elements are distributed over the circumference, then structural reliability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvestructural reliabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the connection function into discrete link elements positioned at specific locations on the internal face, allowing for standardized manufacturing of individual elements while achieving distributed structural reliability through strategic placement rather than continuous coverage.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design maintains laminar airflow over a greater length, reducing drag and energy consumption while simplifying assembly and enhancing structural integrity.

Implementation Method 1

The air intake comprises a lip which comprises a leading edge, an outer rear edge and an inner rear edge, an internal panel which comprises a front edge linked to the inner rear edge of the lip and a rear edge, a front frame which comprises a front peripheral outer edge and a front peripheral inner edge linked to the lip and/or to the internal panel, a rear frame which comprises a rear peripheral outer edge, directly or indirectly linked to the outer rear edge of the lip and a rear peripheral inner edge linked to the rear edge of the internal panel. The invention comprises at least one joining element linking the front and rear peripheral outer edges of the front frame and of the rear frame.

Methodology Applied
Scientific EffectLaminar flow: Laminar Flow

Data Source

PatentUS12397923B2Aircraft air intake comprising an outer wall and front and rear frames linked by at least one joining element distinct from the outer wall
Publication Date: 2025.08.26 AIRBUS OPERATIONS (SAS)
  • US12397923B2 patent drawing
  • US12397923B2 patent drawing
  • US12397923B2 patent drawing

AI summary

An aircraft air intake comprising a lip, an internal panel which comprises a front edge linked to the lip, a front frame which comprises an outer edge and an inner edge linked to the lip and/or to the internal panel, a rear frame which comprises an outer edge, directly or indirectly linked to the lip and an inner edge linked to the rear edge of the internal panel, and at least one joining element linking the outer edges of the front frame and of the rear frame.