Aircraft Air Vent Pressure Sensing for Real-Time Airflow Estimation

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Solution Overview

Problem

Existing methods for estimating air flow through aircraft air vents are limited by extended installation and maintenance times, particularly during in-flight tests, and lack accurate real-time measurement capabilities.

Innovation Solution

A method using at least two pressure sensors positioned along a pressure measurement extraction line on or near the air vent, involving a calibration step with known air stream characteristics and a correlation step to estimate air flow in flight, utilizing a reference database and potentially machine learning for precise air flow estimation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional methods (wind tunnel tests or ground tests) are used to determine fan nozzle coefficients, then measurement precision is improved, but installation and maintenance time increases

Engineering Contradiction:
Improveair flow measurement precisionVSAvoidinstallation and maintenance time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces traditional mechanical measurement systems (wind tunnel tests, ground tests) with an optical/electronic sensing system. Pressure sensors positioned along the air vent lip capture pressure distribution data, which is then processed through correlation algorithms to estimate air flow. This substitution eliminates the need for complex physical test installations while maintaining measurement accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates a reference database by capturing pressure distribution patterns under various known air stream conditions during calibration. This database serves as a copy of the relationship between pressure distributions and air flow characteristics. During actual operation, the system queries this reference database to estimate air flow without requiring physical replication of test conditions, thereby reducing installation and maintenance time.

Inventive Principle:
Principle #26Copying

2Measurement precision

If pressure sensors are positioned along the air vent lip to measure pressure distribution, then air flow estimation accuracy is improved, but device complexity increases

Engineering Contradiction:
Improveair flow estimation accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the air vent lip into multiple measurement points along its length, positioning pressure sensors at segmented intervals. This segmentation allows the system to capture the pressure distribution profile across the vent, enabling accurate air flow estimation through correlation algorithms. The segmented approach distributes the measurement function across multiple simple sensor points rather than requiring a single complex measurement system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a reference database as an intermediary between the pressure sensors and the final air flow calculation. The database stores pre-computed relationships between pressure distribution patterns and air flow characteristics obtained during calibration. During operation, the system uses this intermediary database to translate raw pressure sensor data into accurate air flow estimates, simplifying the real-time computation requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If in-flight tests are conducted to evaluate engine thrust, then productivity is improved, but installation and maintenance time increases

Engineering Contradiction:
Improvein-flight test efficiencyVSAvoidinstallation and maintenance time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent performs preliminary calibration actions during ground-based tests to establish the reference database containing pressure distribution patterns under various known air stream conditions. This preliminary action prepares the system in advance for in-flight operation, eliminating the need for complex installations during actual in-flight tests. The calibration is completed before the aircraft enters service, allowing for efficient in-flight productivity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate and efficient estimation of air flow through aircraft air vents in real-time, reducing installation and maintenance times, and improving the accuracy of thrust evaluation and system validation.

Implementation Method 1

at least two pressure sensors being positioned along a pressure measurement extraction line on or near a lip of the air vent

Methodology Applied
Scientific EffectPressure measurement:

Implementation Method 2

correlating the measured pressure distribution, associated with the values of the at least two characteristics of the air stream passing through the air vent in flight, with the data from the reference database, in order to estimate the air flow passing through the air vent

Methodology Applied
Scientific EffectPressure-flow correlation:

Data Source

PatentUS20250263177A1Method and system for estimating air flow through an aircraft air vent
Publication Date: 2025.08.21 AIRBUS OPERATIONS (SAS)
  • US20250263177A1 patent drawing
  • US20250263177A1 patent drawing
  • US20250263177A1 patent drawing

AI summary

A method for estimating the air flow through an aircraft air vent, having at least two pressure sensors positioned along a pressure measurement extraction line on or near a lip of the vent, by calibration and correlation steps. The calibration step comprises generating a database associating, for each of at least two air streams applied to the vent, values of at least two known air stream characteristics, and the pressure distribution measurements along the measurement extraction line. The correlation step comprises measuring a pressure distribution along the line when the aircraft is in flight; and correlating the measured pressure distribution, associated with the values of the two characteristics, with the data from the database, in order to estimate the air flow when the aircraft is in flight.