Aircraft Airflow Control System with Recirculation and Ventilation Ducts

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Solution Overview

Problem

In aircraft, when the air conditioning system ceases to operate, existing systems either require increased pressure or reduced airflow, both of which are undesirable, as they add weight or limit airflow control, necessitating a system that efficiently supplies fresh air without these limitations.

Innovation Solution

An airflow control system comprising a manifold, recirculation duct with a fan and valve, and a ventilation duct with valves, controlled by a computing device that reconfigures airflow based on sensors to maintain airflow and prevent over-pressurization, allowing fresh air intake from the ambient environment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the air conditioning system operates at greatly increased pressures to overcome restricted airflow, then sufficient duct strength and sealing can be achieved, but the system requires added weight and robust sealing to prevent damage from over-pressurization

Engineering Contradiction:
Improveduct strengthVSAvoidsystem weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The system dynamically switches between normal air conditioning operation mode and emergency fresh air intake mode. The isolating valve and damper enable the system to adapt its configuration based on operational conditions, avoiding the need for continuously over-engineered components that would be required if the system had to handle peak emergency pressures continuously.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention extracts the emergency fresh air intake function from the normal air conditioning system by providing a separate ventilation duct with its own damper and control mechanisms. This allows the air conditioning system to operate at normal pressures while the emergency ventilation path handles the fresh air intake independently.

Inventive Principle:
Principle #2Taking out (Extraction)

2Duration of action of stationary object

If the air conditioning system operates with greatly reduced airflow to compensate for restricted conditions, then the system can maintain operation, but the ability to control incoming air temperatures and maintain minimum rotational speed of high-energy rotating equipment is compromised

Engineering Contradiction:
Improvesystem operationVSAvoidairflow rate
Core Design Contradiction:
Duration of action of stationary objectVSProductivity

Solution Approach 1:

The system segments the airflow paths into separate channels: the normal air conditioning ducting for conditioned air delivery, and the emergency ventilation duct for fresh air intake. This segmentation allows each path to operate independently at optimal flow rates, with the ventilation duct maintaining sufficient airflow for cooling even when the air conditioning system is restricted or shut down.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ventilation duct acts as an intermediary path that provides alternative airflow when the primary air conditioning system cannot maintain adequate flow. The damper in the ventilation duct controls the mixing of fresh air with recirculated air, ensuring sufficient total airflow reaches the air cycle machine to maintain its rotational speed while still providing cooling capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If a hole is defined in the fuselage to supply fresh air from the ambient environment, then fresh air can enter the aircraft, but the system lacks controlled airflow management and may cause over-pressurization

Engineering Contradiction:
Improvefresh air intakeVSAvoidsystem pressure
Core Design Contradiction:
Quantity of substanceVSStress or pressure

Solution Approach 1:

The system incorporates sensors that monitor pressure differential, temperature, and airflow conditions, with the controller adjusting the damper position and isolating valve state in response to these feedback signals. This closed-loop control prevents over-pressurization by modulating the fresh air intake to match actual system needs and maintaining pressure within safe operating limits.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes operational parameters dynamically by adjusting damper positions, valve states, and fan speeds based on sensor feedback. The damper can be positioned to control the amount of fresh air mixing with recirculated air, and the isolating valve can be opened or closed to switch between normal and emergency modes, allowing flexible adaptation to varying pressure and temperature conditions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system efficiently provides fresh air to the aircraft while preventing over-pressurization of airflow control system components, maintaining airflow within acceptable ranges even when the air conditioning system is not operational, thus avoiding the need for high pressures or reduced airflow rates.

Implementation Method 1

The recirculation duct includes a fan and a recirculation valve

Methodology Applied
Scientific EffectFan: Fan

Implementation Method 2

The recirculation duct includes a fan and a recirculation valve. The system additionally includes a ventilation duct coupled in flow communication with the recirculation duct between the fan and the recirculation valve. The ventilation duct is in flow communication with an ambient environment surrounding the vehicle and includes at least one ventilation valve.

Methodology Applied
Scientific EffectValve: Valve

Data Source

PatentUS10377496B2Systems and methods for controlling airflow in a vehicle
Publication Date: 2019.08.13 THE BOEING CO
  • US10377496B2 patent drawing
  • US10377496B2 patent drawing
  • US10377496B2 patent drawing

AI summary

An airflow control system for use in a vehicle is provided. The airflow control system includes a manifold and a recirculation duct in flow communication with the manifold. The recirculation duct includes a fan and a recirculation valve. The system additionally includes a ventilation duct coupled in flow communication with the recirculation duct between the fan and the recirculation valve. The ventilation duct is in flow communication with an ambient environment surrounding the vehicle and includes at least one ventilation valve.