Aircraft Airflow Probe Integrated Calibration Memory

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Solution Overview

Problem

Existing aircraft airflow data systems face a risk of calibration data mismatch between the airflow data probe and the Air Data Computer (ADC), which can lead to erroneous data outputs due to the lack of physical binding between the calibration data and the probe.

Innovation Solution

The method involves storing calibration data within the aircraft airflow data probe and enabling a remotely connected Air Data Computer (ADC) to automatically validate the correct calibration data without human intervention, thereby reducing the risk of human error and ensuring accurate data outputs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If calibration data is stored separately in the ADC memory, then the system allows flexible probe replacement, but the risk of calibration data mismatch between probe and ADC increases

Engineering Contradiction:
Improveprobe replacement flexibilityVSAvoidcalibration data match accuracy
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent combines the calibration data storage with the probe itself by integrating a memory device into the probe assembly. This merging ensures that each probe carries its own unique calibration data, eliminating the risk of mismatch when probes are replaced or moved between different ADCs, while still allowing flexible probe replacement since the calibration data travels with the probe.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces an intermediary identification mechanism (such as a serial number or unique identifier) that acts as a mediator between the probe and ADC. The ADC uses this identifier to automatically retrieve and apply the correct calibration data from its memory, ensuring proper matching without requiring manual intervention while maintaining system flexibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If manual calibration data loading is required, then system configuration is flexible, but human error and labor intensity increase

Engineering Contradiction:
Improvesystem configuration flexibilityVSAvoidcalibration data accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements self-service functionality where the system automatically performs calibration data matching and loading. When a probe is connected to the ADC, the system automatically identifies the probe through its unique identifier, retrieves the corresponding calibration data from the ADC's memory, and applies it without requiring manual intervention. This eliminates human error while maintaining operational flexibility.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent applies preliminary action by pre-storing calibration data in the ADC memory associated with specific probe identifiers before the probe is actually used. This advance preparation ensures that when the probe is connected, the correct calibration data is already available and can be automatically applied, eliminating the need for manual calibration data loading during operation.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If calibration data is physically bound to the probe, then calibration data mismatch risk is eliminated, but maintenance complexity increases

Engineering Contradiction:
Improvecalibration data match accuracyVSAvoidprobe structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies universality by using a standard memory device (such as EEPROM or Flash memory) that can be integrated into the probe assembly using conventional electronics mounting techniques. This approach ensures that while the probe structure does gain additional functionality (integrated calibration storage), it does so using universal, off-the-shelf components that do not significantly increase manufacturing or maintenance complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250067767A1Aircraft airflow data probe having integrated calibration data and air data computer configured to validate the aircraft airflow data probe
Publication Date: 2025.02.27 AEROSONIC LLC
  • US20250067767A1 patent drawing
  • US20250067767A1 patent drawing
  • US20250067767A1 patent drawing

AI summary

An aircraft airflow sensor includes one or more pitot inlets, ports, and/or static ports and a calibration data memory physically storing calibration data with the aircraft airflow sensor probe. The aircraft airflow sensor moreover includes where the calibration data is configured to be implemented in an air data computer (ADC).