Aircraft APU Silencer with Segmented Acoustic Cells

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Solution Overview

Problem

Existing silencers for aircraft auxiliary power units face challenges in effectively dampening exhaust gas noise across a broad frequency range without increasing their external dimensions, leading to insufficient sound absorption, particularly due to inadequate cell design and resonance issues.

Innovation Solution

The silencer design features non-equidistantly arranged partitions that create varying cell lengths and volumes, incorporating a porous absorber layer to enhance sound absorption, and an annular channel at the outlet to cancel out resonant vibrations, allowing for efficient noise reduction in a compact form.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the diameter of the flow channel is increased to improve sound dampening, then the first transversal mode can be dampened sufficiently, but the second transversal mode remains insufficiently dampened and the device dimensions increase

Engineering Contradiction:
Improvesound dampening efficiencyVSAvoidsilencer dimensions
Core Design Contradiction:
Object-affected harmful factorsVSVolume of moving object

Solution Approach 1:

The silencer is segmented into multiple cells of varying lengths arranged in series along the flow channel. This segmentation allows different cell lengths to target different transversal modes independently, achieving broadband noise reduction without increasing the overall diameter of the silencer.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different cell lengths are assigned to different positions along the flow channel to create local variations in acoustic impedance. This local quality variation enables effective dampening of multiple transversal modes at different locations, improving sound dampening efficiency without enlarging the device.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If the silencer length is increased to dampen more transversal modes, then sound dampening efficiency improves, but the external dimensions and installation space requirements increase

Engineering Contradiction:
Improvebroadband noise reductionVSAvoidsilencer length
Core Design Contradiction:
Object-affected harmful factorsVSLength of moving object

Solution Approach 1:

The flow channel is divided into multiple discrete cells with different lengths rather than using a single long channel. This segmentation allows the silencer to achieve broadband noise reduction through a compact arrangement of varied cell lengths, reducing the overall length compared to a conventional single-channel design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of extending the silencer length linearly to dampen multiple modes, the invention uses dimensional variation in cell lengths within a compact series arrangement. This approach achieves multi-mode dampening in a more space-efficient configuration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If equidistant partitions are used to simplify manufacturing, then device complexity is reduced, but sound dampening efficiency across broadband frequencies is insufficient

Engineering Contradiction:
Improvepartition arrangement simplicityVSAvoidnoise emission
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The partitions are arranged asymmetrically with non-equidistant spacing, creating cells of varying lengths. This asymmetric arrangement is specifically designed to target different transversal modes at different frequencies, achieving effective broadband noise reduction while maintaining manufacturing feasibility.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

Different partition spacing is applied at different locations along the flow channel to create local variations in cell length. This local quality variation optimizes sound dampening for multiple frequency ranges, improving noise emission reduction compared to uniform spacing.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves superior sound dampening efficiency per length unit, effectively reducing broadband noise and high-frequency components, while maintaining a compact size, thereby improving noise reduction without enlarging the silencer's external dimensions.

Implementation Method 1

allows an alternating flow transverse thereto through the wall material of the flow channel and into the individual cells such that friction converts sound energy into heat during the passage through the wall material of the flow channel

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

the sound dampening is very low for certain frequency ranges due to standing waves in the silencer

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 3

incorporating a porous absorber layer to enhance sound absorption

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Data Source

PatentUS8763751B2Silencer for an auxiliary power unit of an aircraft
Publication Date: 2014.07.01 AIRBUS OPERATIONS GMBH
  • US8763751B2 patent drawing
  • US8763751B2 patent drawing
  • US8763751B2 patent drawing

AI summary

A silencer for an auxiliary power unit of an aircraft comprises an inlet, an outlet, a housing and a flow channel with a porous wall material that is arranged in the housing. An intermediate space is formed between the housing and the flow channel and divided into outer cells that are arranged around the flow channel by means of one or more partitions. This makes it possible to realize a very compact silencer with very good sound insulation properties. The sound dampening can be additionally improved by dividing the outer cells into outer regions and inner regions, by adapting the shape of the silencer to a tail section of an aircraft and by arranging an annular channel on the outlet.