Aircraft Brake Control Architecture Against Common Mode Failures

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Solution Overview

Problem

Existing aircraft electrical brake systems face challenges in addressing common mode failures, which can lead to system downtime and increased mass due to redundant emergency equipment.

Innovation Solution

The proposed aircraft brake system incorporates a dual control device configuration with dissimilar hardware and software modules. Each control device has a primary and secondary software module, where the secondary module is simpler and designed to take over in case of primary module failure, without adding mass to the aircraft.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If dissimilar emergency equipment is implemented to avoid common mode failures, then system reliability is improved, but aircraft mass increases

Engineering Contradiction:
Improvesystem reliabilityVSAvoidaircraft mass
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The control software is segmented into multiple independent modules (first control software module, second control software module, third control software module, fourth control software module) with different functional responsibilities. This segmentation allows the system to maintain reliability through software redundancy without requiring additional hardware mass.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements software copying by creating multiple control software modules that replicate essential braking control functions. The second and fourth software modules serve as redundant copies that can take over when the primary modules fail, providing reliability without physical duplication of hardware components.

Inventive Principle:
Principle #26Copying

2Duration of action of stationary object

If redundant emergency equipment is added to the brake system, then system durability is improved, but device complexity increases

Engineering Contradiction:
Improvesystem durabilityVSAvoidbrake system complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The dissimilar control devices share universal interfaces and communication protocols, allowing them to perform multiple functions. Each device can operate in both normal and emergency modes, and the software modules are designed to be interchangeable, reducing overall system complexity despite the presence of redundancy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically switches between different software modules based on operational status. The control system can transition from primary to secondary software modules in real-time without requiring physical reconfiguration, maintaining durability while managing complexity through dynamic adaptability.

Inventive Principle:
Principle #15Dynamics

3Reliability

If dissimilar control devices with multiple software modules are used, then common mode failures are mitigated, but control system complexity increases

Engineering Contradiction:
Improvefault resistanceVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs asymmetric dissimilarity between control devices and software modules. The first and second control devices have different architectures, and each contains software modules with different functional allocations. This asymmetric design ensures that a fault in one module cannot propagate to identical modules, mitigating common mode failures while maintaining manageable complexity through deliberate differentiation.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS12330613B2Aircraft brake system with dissimilar control devices and software module used in the event of a fault
Publication Date: 2025.06.17 SAFRAN LANDING SYSTEMS
  • US12330613B2 patent drawing
  • US12330613B2 patent drawing
  • US12330613B2 patent drawing

AI summary

An aircraft brake system comprising:a first group of at least one electromechanical actuator,a second group of at least one electromechanical actuator,a first control device with a first software module and a second software module, the second software module being configured to control the first group of at least one actuator at least in the event of a fault of the first software module,a second control device with a third software module and a fourth software module, the fourth software module being configured to control the second group of at least one actuator at least in the event of a fault of the third software module,wherein the first device module and the second control device are dissimilar.The invention also relates to an aircraft equipped with this system.