Aircraft Electronic Brake Control System Emergency Overdrive

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Solution Overview

Problem

Conventional aircraft braking systems often compromise between stopping distance and component longevity, with a need for a system that can achieve a short stopping distance without causing damage to braking system components.

Innovation Solution

An electronic brake control system that includes a brake control unit capable of deriving output commands from pilot inputs to apply a high, emergency-level braking force by placing electromechanical brake actuators into an overdrive condition, allowing for a short stopping distance while accepting potential component destruction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If conventional braking systems are used to achieve short stopping distance, then stopping distance is reduced, but brake components may be damaged or destroyed

Engineering Contradiction:
Improvestopping distanceVSAvoidbrake component longevity
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The brake control system dynamically switches between normal braking mode and emergency maximum braking mode based on detected conditions. In emergency mode, the system places electromechanical brake actuators into an overdrive condition, dynamically changing their operational characteristics to achieve maximum braking force despite potential component destruction

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters of the brake actuators by applying voltages that exceed normal operating ranges. The brake control unit derives output commands that place actuators in an overdrive condition, changing electrical and mechanical parameters to achieve emergency braking performance

Inventive Principle:
Principle #35Parameter changes

2Force

If high emergency-level braking force is applied to achieve short stopping distance, then stopping distance is reduced, but brake components may be destroyed

Engineering Contradiction:
Improvebraking forceVSAvoidbrake component integrity
Core Design Contradiction:
ForceVSStrength

Solution Approach 1:

The system applies excessive braking force beyond normal operational limits by placing actuators in an overdrive condition. This partial or excessive action is intentionally used in emergency situations where maximum braking force is required, accepting that some component damage may occur

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system accepts that brake components may be destroyed during emergency maximum braking and are designed to be replaceable. The focus is on preserving the aircraft and occupants, with the understanding that brake components may need replacement after such events

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Data Source

PatentEP2876011B1System and method for maximum braking
Publication Date: 2020.01.01 GOODRICH CORP
  • EP2876011B1 patent drawingFigure 1
  • EP2876011B1 patent drawingFigure 2
  • EP2876011B1 patent drawingFigure 3

AI summary

Systems and methods for reducing the speed of an aircraft (100) are disclosed herein. An electronic brake control system (200) may include a first braked wheel (132,134) of a landing gear system, a brake pedal (161,16r) electronically coupled to the first braked wheel (132,134), and a first actuator (26). The first actuator (26) may be configured to deliver a scalable clamping force on the first braked (132,134) wheel via a brake stack (31). The first actuator (26) may be configured to deliver an emergency maximum clamping force on the first braked wheel (132,134) in response to the electronic brake control unit (210) being in an emergency condition braking mode and a signal being received proportional to the brake pedal displacement. The emergency maximum clamping force results in the first actuator (26) being driven in an overdriven state.