Aircraft Cabin Component With Flexible OLEDs on Curved Surfaces

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Solution Overview

Problem

Aircraft cabin components face challenges in integrating media and lighting systems due to shape limitations, fragility, weight, integration complexity, and cost, with existing solutions often relying on separate devices that are not fully integrated into the cabin structure.

Innovation Solution

The integration of a flexible multifunctional electronics assembly with OLED technology onto parametric surfaces of aircraft cabin components, using printed electronics and organic semiconductors, which adhere closely to the cabin's curvature, enabling seamless media and lighting functionality while reducing weight and complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate built-in devices are used for media and lighting systems, then functionality is provided, but integration complexity and weight increase

Engineering Contradiction:
Improveintegration of media and lighting systemsVSAvoidintegration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges media and lighting systems into a single integrated printed electronics assembly that can be directly applied to aircraft cabin surfaces. This consolidation eliminates the need for separate built-in devices, reducing integration complexity while maintaining full functionality of both media and lighting systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The printed electronics assembly serves multiple functions simultaneously - it acts as both a media display system and a lighting system. This multi-functionality allows a single component to replace multiple separate devices, thereby reducing overall integration complexity and weight.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If traditional rigid displays are integrated into cabin structures, then media functionality is achieved, but weight and fragility increase

Engineering Contradiction:
Improvemedia functionality integrationVSAvoidweight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The patent employs flexible printed electronics assemblies that can be conformally applied to curved cabin surfaces. These thin-film structures replace traditional rigid displays, dramatically reducing weight while maintaining media functionality and adapting to various cabin geometries.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The invention replaces mechanical rigid display structures with flexible printed electronics that use electrical signals for operation. This substitution eliminates heavy mechanical support structures while maintaining display functionality, thereby reducing overall weight.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If conventional display technologies are used, then media functionality is provided, but cost and manufacturing complexity increase

Engineering Contradiction:
Improvemedia and lighting functionalityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent replaces conventional mechanical display assembly processes with printed electronics manufacturing. This allows media and lighting functionality to be created through direct printing of conductive patterns and organic materials, significantly reducing manufacturing cost and complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the manufacturing approach from assembling rigid components to printing flexible electronics directly onto surfaces. This parameter change in the manufacturing process enables cost-effective production of integrated media and lighting systems with custom geometries.

Inventive Principle:
Principle #35Parameter changes

4Ease of operation

If separate devices are installed for media and lighting, then functionality is achieved, but the cabin design flexibility is limited

Engineering Contradiction:
Improvedesign flexibilityVSAvoidintegration complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The flexible printed electronics assembly can be conformally applied to various cabin surface geometries, enabling design flexibility without increasing integration complexity. The thin-film nature allows adaptation to curved and complex surfaces that would be difficult to accommodate with rigid separate devices.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent utilizes curved and conformal geometries in the printed electronics assembly to match cabin surfaces. This approach to curvature enables seamless integration into various design configurations, providing design flexibility while maintaining simple integration through the flexible nature of the printed assembly.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides a lightweight, flexible, and cost-effective solution that enhances passenger experience, reduces resource usage, and simplifies maintenance, while offering design flexibility and improved reliability of the electrical infrastructure.

Implementation Method 1

A flexible multifunctional electronics assembly adhering to the at least one parametric surface of the component part and fitting closely the curvature of the at least one parametric surface

Methodology Applied
Scientific EffectFlexibility: Elasticity

Implementation Method 2

The flexible multifunctional electronics assembly comprising a first printed electronics layer and an OLED assembly deposited on the first printed electronics layer

Methodology Applied
Scientific EffectOLED (Organic Light-Emitting Diode): Organic Light-emitting Diode

Implementation Method 3

OLED technology for building displays

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS12006018B2Aircraft cabin component and method for manufacturing an aircraft cabin component
Publication Date: 2024.06.11 AIRBUS OPERATIONS GMBH
  • US12006018B2 patent drawing
  • US12006018B2 patent drawing

AI summary

An aircraft cabin component for use in an aircraft cabin of an aircraft includes a component part having at least one parametric surface. A flexible OLED display assembly adheres to the at least one parametric surface of the component part and fits closely the curvature of the at least one parametric surface. The flexible OLED display assembly comprises a printed electronics layer and an OLED array deposited on the printed electronics layer.