Aircraft Cargo Drive Unit with Sensor-Based Load Movement Control

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Solution Overview

Problem

Conventional cargo holds in aircraft require complex manual operation of separate control elements for coordinated movement of loads, increasing system complexity and energy consumption during loading and unloading processes.

Innovation Solution

A cargo drive unit with a driven power transmission element, sensor unit, and control unit that automatically adjusts drive forces based on acquired movement parameters, allowing for precise and efficient load movement with reduced manual inputs and energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate operating elements (joysticks or switches) are used for coordinated control of cargo drive units, then load movement coordination is achieved, but system complexity and configuration outlay increase

Engineering Contradiction:
Improveload movement coordinationVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cargo drive unit automatically detects load movement using sensors and activates drive forces without requiring manual operation of separate control elements. The system serves itself by monitoring its own operational state and responding autonomously, thereby eliminating the need for complex manual control interfaces while maintaining coordinated load movement

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control unit receives signals from sensors that detect load movement parameters and uses this feedback to automatically control the power transmission element. This closed-loop feedback mechanism enables coordinated load movement without requiring separate operating elements, as the system self-regulates based on real-time sensor data

Inventive Principle:
Principle #23Feedback

2Reliability

If manual operation of separate control elements is required, then load movement control is achieved, but energy consumption increases

Engineering Contradiction:
Improveload movement controlVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The cargo drive unit operates in periodic cycles: sensors continuously monitor for load movement, the control unit activates drive forces only when movement is detected, and the system remains idle when no load is present. This periodic operation pattern eliminates continuous energy consumption associated with manual control systems while maintaining reliable load movement control

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system automatically detects and responds to load movement needs without requiring continuous manual input. By activating drive forces only when and where needed based on sensor feedback, the system minimizes energy consumption while maintaining effective load movement control

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10745133B2Cargo drive unit with acquisition of a load movement
Publication Date: 2020.08.18 AIRBUS OPERATIONS GMBH
  • US10745133B2 patent drawing

AI summary

Disclosed here is a cargo drive unit for a cargo hold of an aircraft. The cargo drive unit includes at least one driven power transmission element, which is configured to transmit drive forces to a load arranged in the cargo hold, in order to move the load inside the cargo hold. The cargo drive unit also includes a sensor unit configured to acquire at least one movement parameter of the load. The cargo drive unit also includes a control unit configured to control the power transmission element according to the acquired movement parameter. Also disclosed here is a cargo hold that includes such a cargo drive unit, and a related method for operating such a cargo hold.