Aircraft Cargo Load Zoning for Real-Time Center of Gravity Control

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Solution Overview

Problem

Existing aircraft loading systems lack efficient methods to manage weight and balance, particularly in ensuring proper center of gravity and weight distribution during cargo loading, which can affect flight safety and stability.

Innovation Solution

A weight and balance management system that determines initial and updated load distribution data for aircraft cargo areas, recommending zone weights and center of gravity adjustments based on real-time cargo placement, using computing devices and graphical user interfaces to provide dynamic loading guidance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual weight and balance calculation methods are used, then simplicity and ease of operation are maintained, but accuracy and real-time feedback capability deteriorate

Engineering Contradiction:
Improveweight and balance calculation accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical calculation methods with an automated computer-based system that performs weight and balance calculations electronically. The system uses processors to automatically compute load distribution data, center of gravity positions, and provide real-time feedback, eliminating the need for manual calculations while improving accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables automatic self-calculation of weight and balance parameters by the aircraft loading system itself. The processor automatically determines load distribution, updates center of gravity positions, and generates feedback without requiring external manual intervention, making the system self-sufficient in maintaining accurate weight and balance records.

Inventive Principle:
Principle #25Self-service

2Reliability

If real-time load distribution monitoring is implemented, then flight safety and stability are improved, but system complexity and data processing requirements increase

Engineering Contradiction:
Improveflight safetyVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a feedback mechanism where the system continuously monitors cargo loading, automatically recalculates load distribution data and center of gravity positions, and provides real-time feedback to operators. This closed-loop feedback system ensures flight safety by immediately alerting operators to any weight and balance violations and suggesting corrective loading actions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The cargo loading system is divided into multiple zones with individual weight tracking. The patent segments the cargo area into distinct zones, each monitored separately, allowing granular control over load distribution. This segmentation simplifies the monitoring complexity by breaking down the overall weight and balance problem into manageable zone-level calculations.

Inventive Principle:
Principle #1Segmentation

3Productivity

If dynamic load distribution recommendations are provided, then loading efficiency and productivity are enhanced, but computational requirements and processing time increase

Engineering Contradiction:
Improveloading efficiencyVSAvoidcomputational energy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system performs preliminary calculations of optimal load distribution before actual cargo loading begins. By pre-computing recommended weight allocations for different zones based on the total cargo weight and desired center of gravity position, the system enables operators to efficiently load cargo without requiring complex real-time calculations during the loading process itself, thus improving productivity while managing computational energy consumption.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12518239B2Optimizing aircraft load distribution
Publication Date: 2026.01.06 JOBY AERO INC
  • US12518239B2 patent drawing
  • US12518239B2 patent drawing
  • US12518239B2 patent drawing

AI summary

A method includes determining initial load distribution data for a cargo area in an aircraft based on an estimated total weight of unloaded items. The cargo area includes a plurality of zones. The initial load distribution data includes a recommended weight for each of the zones and an estimated center of gravity (CG) for the aircraft as loaded with the items. The method includes displaying the initial load distribution data, acquiring a first weight value for a first set of items, and determining that the first set of items has been loaded into a first zone. The method includes determining updated load distribution data based on the first weight value and the location of the first zone in the aircraft. The updated load distribution data includes an updated recommended weight for each of the zones and an updated CG. The method includes displaying the updated load distribution data.