Electric Aircraft Charging Failure Detection and Power Cutoff

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Electric aircraft charging systems face issues such as short circuits, disconnections, and battery overheating, which can lead to inconvenient or dangerous situations, and existing solutions do not adequately address these problems.

Innovation Solution

A charging system for electric aircraft that includes a charger port, a sensor to detect charging data, and a controller to compare this data to pre-set thresholds, detecting charging failures and recording them in a database, while also initiating mitigating responses like stopping electricity flow and alerting users.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If charging systems operate without monitoring and control mechanisms, then charging speed and convenience are improved, but safety and reliability deteriorate due to short circuits, disconnections, and battery overheating

Engineering Contradiction:
Improvecharging convenienceVSAvoidcharging safety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements a feedback mechanism where sensors continuously monitor charging parameters (current, voltage, temperature) and transmit data to a controller. The controller compares actual values with expected ranges and automatically adjusts or terminates charging when anomalies are detected, creating a closed-loop control system that maintains safety without compromising convenience

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces an intermediary control system between the power source and the battery. This intermediary includes controllers and sensors that mediate the charging process by monitoring parameters and controlling power flow, preventing direct harmful interactions between the charger and battery while maintaining efficient charging

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If charging systems implement comprehensive monitoring and control mechanisms, then safety and reliability are improved, but device complexity increases due to additional sensors and controllers

Engineering Contradiction:
Improvecharging safetyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent designs controllers that perform multiple functions: monitoring various charging parameters, comparing data against thresholds, controlling power flow, and logging events. This multi-functionality reduces the need for separate dedicated components for each task, thereby limiting the increase in system complexity while maintaining comprehensive safety monitoring

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of information

If charging failures are detected and recorded in a database, then loss of information is reduced for analysis, but loss of time increases due to data recording and processing

Engineering Contradiction:
Improvecharging data retentionVSAvoiddata processing time
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The patent implements preliminary action by continuously monitoring and pre-processing charging data during the charging process itself. When anomalies are detected, the system immediately logs the relevant information with timestamps and terminates the charging session, rather than requiring post-charging analysis. This approach retains critical information while minimizing additional processing time by acting in real-time

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240372380A1Methods and systems for mitigating charging failure for an electric aircraft
Publication Date: 2024.11.07 BETA AIR LLC
  • US20240372380A1 patent drawing
  • US20240372380A1 patent drawing
  • US20240372380A1 patent drawing

AI summary

The disclosure provides methods and systems for mitigating charging failure for an electric aircraft. In embodiments, the disclosure provides a method for a charging system for mitigating charging failure in an electric aircraft having a charger port on the electric aircraft mated with a charging connector. The method includes detecting a charging failure based on a comparison between charging data from the charger port and a charging threshold. The method also includes recording the charging failure in a database. The recording includes an identification of the electric aircraft and a failure type.