Aircraft Cleaning Robot Steerable Wheel Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current aircraft cleaning methods are time-consuming and prone to inaccuracies, leading to increased fuel consumption and revenue loss due to the need for precise calibration and positioning of cleaning robots, which is difficult to achieve simultaneously with high speed and safety.

Innovation Solution

An aircraft cleaning robot with steerable front and rear wheels, controlled by a sophisticated controller that adjusts steering angles and position to maintain a constant distance from the aircraft surface, allowing for faster and more precise cleaning by enabling crab steering and automatic adjustment of the cleaning head's position and orientation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional calibration and positioning methods are used for the cleaning robot, then positioning accuracy is improved, but setup time and total cleaning time increase substantially

Engineering Contradiction:
Improvepositioning accuracyVSAvoidsetup time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-calculating and storing optimal robot paths and positioning sequences in the controller before actual cleaning operations. The system pre-determines the best routes for the mobile carrier to follow along the aircraft fuselage, eliminating the need for time-consuming on-site calibration and positioning adjustments during the cleaning process.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If the robot arm moves at high speed, then cleaning productivity is improved, but collision risk and safety concerns increase

Engineering Contradiction:
Improvecleaning speedVSAvoidcollision safety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements feedback mechanisms through sensors that continuously monitor the cleaning head's position, speed, and distance from the aircraft surface. The controller receives real-time feedback from these sensors and automatically adjusts the robot arm's motion parameters to maintain safe operating speeds, preventing collisions while optimizing cleaning efficiency through adaptive speed control rather than fixed high-speed operation.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If the mobile carrier translates substantially along the aircraft, then positioning adjustment is simplified, but setup time and cleaning time increase

Engineering Contradiction:
Improvepositioning adjustmentVSAvoidtotal cleaning time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent applies dynamics by enabling the mobile carrier to perform dynamic repositioning through crab steering, where the wheel sets can be steered in different directions to allow the carrier to move sideways and adjust its position without substantial translation along the aircraft. This dynamic positioning capability reduces setup time while maintaining operational simplicity through automated steering control.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20240408648A1Aircraft cleaning robot
Publication Date: 2024.12.12 NORDIC AEROWASH EQUIP AB
  • US20240408648A1 patent drawing
  • US20240408648A1 patent drawing
  • US20240408648A1 patent drawing

AI summary

An aircraft cleaning robot comprises a robot arm (14); a brush (34) rotatably attached to the robot arm (14) to be rotated about a brush rotation axis (R); and a controller (56) configured to control the position of the cleaning head (32), whereinthe aircraft cleaning robot (10) is configured to automatically orient the brush (34) such that a cleaning face (37) of the cleaning head (32) is aligned with the surface being brushed; and the controller (56) is configured to, based on input from the robot arm (14) and/or cleaning head (32), determine a cleaning direction in which the cleaning face (37) is presently facing; and, based on the determined cleaning direction, operate the robot arm (14) along the cleaning direction to apply a brush engagement pressure in said cleaning direction.