Aircraft Component Parameter Tracking Across Engine Configurations

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Solution Overview

Problem

Existing aircraft component management systems lack efficient methods for tracking and updating component parameters across different aircraft engines, particularly when components are transferred between engines of different configurations.

Innovation Solution

A method for component management that involves receiving output signals from aircraft systems, determining component parameters based on engine identification data and operating parameters, and updating records in a remote component management system, including the use of correction factors to account for differences in engine configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If component parameters are tracked separately for each engine configuration, then measurement precision is maintained, but device complexity increases

Engineering Contradiction:
Improvecomponent parameter accuracyVSAvoidmanagement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The component management system is designed to universally track component parameters across multiple engine configurations through a single integrated database and correction factor framework. The system can accommodate different engine types (e.g., CFM56, PW4000) by applying configuration-specific correction factors to a common parameter tracking methodology, eliminating the need for separate management systems for each engine type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system maintains measurement precision across different engine configurations by dynamically adjusting parameters through correction factors. When a component is installed in a different engine configuration than its original specification, the system applies configuration-specific correction factors to the component parameters (such as life usage calculations) to maintain accurate tracking. This allows the same underlying parameter structure to adapt to various engine types without sacrificing measurement accuracy.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If correction factors are applied for each engine configuration, then reliability is improved, but calculation complexity increases

Engineering Contradiction:
Improvecomponent management reliabilityVSAvoidcalculation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system pre-establishes correction factors for different engine configurations before component installation. These correction factors are determined in advance based on the specific engine type and configuration, allowing for straightforward application when a component is installed. The preliminary calculation of correction factors eliminates the need for complex real-time calculations during component tracking, as the adjustments are based on pre-determined configuration-specific values.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If components are tracked across multiple engines, then adaptability is improved, but loss of information increases

Engineering Contradiction:
Improvecomponent transferabilityVSAvoidparameter tracking accuracy
Core Design Contradiction:
Adaptability or versatilityVSLoss of information

Solution Approach 1:

The system implements feedback mechanisms that continuously monitor and update component parameters as they are installed in different engine configurations. When a component is transferred between engines, the system receives feedback about the new configuration and automatically adjusts the tracking parameters using the appropriate correction factors. This feedback loop ensures that the component history and status remain accurate throughout its lifecycle across multiple engines, preventing information loss.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250171155A1Management of aircraft system components across different aircraft engines
Publication Date: 2025.05.29 PRATT & WHITNEY CANADA CORP
  • US20250171155A1 patent drawing
  • US20250171155A1 patent drawing
  • US20250171155A1 patent drawing

AI summary

A method is provided for component management. During this method, a first output signal is received from a first aircraft system at a component management system. The first aircraft system includes a first engine and a first component installed in the first engine. The first output signal communicates identification data for the first engine and a first operating parameter for the first engine. A first component parameter for the first component is determined based on the identification data for the first engine and the first operating parameter for the first engine. A record for the first component is updated in the component management system using the first component parameter for the first component.