Aircraft Control Saturation Warning System

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Solution Overview

Problem

In fly-by-wire aircraft systems, pilots may unintentionally saturate control capabilities for moving surfaces without realizing it, leading to unstable aircraft control, as the mechanical connection between operation means and moving surfaces is absent, making it difficult to detect saturation limits.

Innovation Solution

A warning system that determines control surface saturation by comparing the control target position with reference positions for both the moving surface and operation means, issuing a warning only when the pilot is unaware of reaching saturation limits, thereby preventing unintentional saturation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If fly-by-wire control system is used to electrically steer control surfaces, then control precision and responsiveness are improved, but the pilot cannot directly感知 the control surface position and may unintentionally saturate control limits

Engineering Contradiction:
Improvecontrol responsivenessVSAvoidpilot awareness of control surface position
Core Design Contradiction:
SpeedVSLoss of information

Solution Approach 1:

The system continuously monitors the control surface position and operation means position, comparing them to detect saturation conditions. When the control surface reaches its limit while the operation means has not, the system generates a warning signal to provide feedback to the pilot, resolving the information loss about control surface state.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The warning system acts as an intermediary between the control surface and the pilot. It translates the physical saturation state of the control surface into a perceivable warning signal, bridging the information gap created by the electrical control system's lack of direct mechanical feedback.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If control capability saturation warning is issued for all saturation conditions, then pilot awareness is improved, but unnecessary warnings reduce system reliability by alerting pilots to intentional saturation during normal operations

Engineering Contradiction:
Improvepilot awareness of saturationVSAvoidwarning system accuracy
Core Design Contradiction:
Loss of informationVSReliability

Solution Approach 1:

The warning system applies different criteria for different saturation conditions. It distinguishes between intentional saturation (where operation means reaches its limit) and unintentional saturation (where control surface reaches its limit while operation means does not). The warning is selectively issued only for unintentional saturation, providing localized quality control in the warning logic.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Instead of warning when the operation means reaches its limit (intentional saturation), the system inverts the warning condition to trigger when the control surface reaches its limit while the operation means has not. This inversion ensures warnings are issued only for unintentional saturation, improving reliability.

Inventive Principle:
Principle #13The other way round (Inversion)

3Loss of information

If mechanical connection between operation means and moving surfaces is maintained, then pilot directly感知 control surface position is improved, but control system complexity and weight increase

Engineering Contradiction:
Improvedirect pilot perception of control surface positionVSAvoidcontrol system structure
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical direct-connection system with an electrical control system combined with electronic sensing and warning systems. Position sensors electronically monitor the control surface and operation means positions, substituting the need for mechanical linkage while maintaining situational awareness through electronic feedback and warnings.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS9120582B2Warning system of aircraft and aircraft
Publication Date: 2015.09.01 MITSUBISHI HEAVY IND LTD
  • US9120582B2 patent drawing
  • US9120582B2 patent drawing
  • US9120582B2 patent drawing

AI summary

A warning system 10 that warns of saturation of the control capability for the moving surface such as an elevator 4 and a rudder 8 of an aircraft has a determination section 31 that determines whether or not the control capability for the moving surface is saturated, and a display 50 that issues a warning when the determination section 31 determines that the control capability for the moving surface is saturated. The determination section 31 determines that the control capability for the elevator 4 is saturated, when a control target position of the elevator 4 by, for example, a control stick (column) is larger than a first reference position indicating an operation limit of the elevator 4, and a present position of the column is smaller than a second reference position indicating an operation limit of the column.