Aircraft Control Surface Arced Nose Profile

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Solution Overview

Problem

Boundary layer separation at high deflection angles of aircraft control surfaces leads to increased drag and reduced lifting efficiency, as the curvature of the control surface nose exposes it to airflow, causing significant separation and stalling.

Innovation Solution

The design features a non-radial, arced nose profile with offset centers of curvature for the first and second profile sections, minimizing curvature exposure and delaying boundary layer separation by maintaining a continuous airflow surface during deflection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the control surface is deflected at high angles, then the control authority is improved, but boundary layer separation occurs at the exposed nose section causing increased drag and reduced lifting efficiency

Engineering Contradiction:
Improvecontrol authorityVSAvoidboundary layer separation
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The nose section of the control surface is given a specifically curved profile with defined radius of curvature. This curvature is designed to minimize flow separation by creating a more favorable pressure gradient distribution, allowing the boundary layer to remain attached at higher deflection angles while maintaining control authority.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The curved nose profile is applied specifically to the leading edge region of the control surface where boundary layer separation is most problematic. This local modification of geometry addresses the separation issue at the critical nose section without affecting the overall control surface design or hinge mechanism.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If the control surface nose is exposed to airflow at high deflection angles, then the control surface can achieve greater deflection range, but significant boundary layer separation occurs reducing lifting efficiency

Engineering Contradiction:
Improvedeflection rangeVSAvoidlifting efficiency
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The control surface nose is designed with a curved profile having a specific radius of curvature that delays boundary layer separation. This allows the control surface to achieve greater deflection ranges while maintaining attached flow and lifting efficiency, resolving the contradiction between deflection range and reliability.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Device complexity

If a conventional control surface design is used, then the structure is simple, but drag increases dramatically at high angles of deflection due to flow separation

Engineering Contradiction:
Improvestructural simplicityVSAvoiddrag
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The control surface nose is given a curved profile with defined radius of curvature. This geometric modification reduces drag by minimizing flow separation at the nose section, allowing the control surface to operate efficiently at high deflection angles without significantly increasing structural complexity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces drag and maintains lifting efficiency by minimizing boundary layer separation and delaying flow separation, even at high deflection angles, without increasing drag significantly.

Implementation Method 1

Boundary layer separation is a phenomenon shown in Figure 3 in which the boundary layer peels away from a solid surface 26 of an aircraft aerofoil as the result of an adverse pressure gradient opposing the flow along it

Methodology Applied
Scientific EffectBoundary layer separation: Boundary Layer

Implementation Method 2

Boundary layer separation is a phenomenon shown in Figure 3 in which the boundary layer peels away from a solid surface 26 of an aircraft aerofoil as the result of an adverse pressure gradient opposing the flow along it

Methodology Applied
Scientific EffectAdverse pressure gradient: Pressure Gradient

Data Source

PatentEP3181444B1A control surface for an aircraft
Publication Date: 2019.11.20 AIRBUS OPERATIONS LTD
  • EP3181444B1 patent drawingFigure 1
  • EP3181444B1 patent drawingFigure 2~5
  • EP3181444B1 patent drawingFigure 6

AI summary

The present application relates to a control surface for an aircraft. The control surface has a leading edge, a trailing edge, and a chord-line defined between the leading edge and the trailing edge. A first aerodynamic surface (36) is between the leading and trailing edges and a second surface (37) is between the leading and trailing edges. The leading edge is formed by a nose (34), the nose having a hinge axis (33) about which the control surface is deflectable. A maximum thickness of the control surface perpendicular to the chord-line between the first aerodynamic surface and the second surface is located aft of the hinge axis. The present application also relates to a control surface for an aircraft having a maximum curvature of the first aerodynamic surface of the control surface located aft of the hinge axis. The present application also relates to an aircraft or part of an aircraft comprising a fixed section and a control surface.