Aircraft Crew Rest Monument with Overhead Galley Cart Storage

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Solution Overview

Problem

Current crew rest systems in aircraft compromise on space for passenger seats due to their large footprint to accommodate increased cart storage capacity, particularly in the 80-inch overhead flight crew rest areas.

Innovation Solution

A compact crew rest system with a monument that houses four full-sized galley carts in a forward-facing compartment, integrated with an overhead bunk module and a forward rest area, optimizing space usage by extending the length by only 3 inches over a baseline design, allowing for additional cart storage and passenger seating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the crew rest area is enlarged to house four galley carts (80-inch version), then cart storage capability is improved, but the footprint increases reducing space for passenger seats

Engineering Contradiction:
Improvecart storage capabilityVSAvoidfootprint
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The patent transitions from horizontal expansion to vertical utilization by positioning the crew rest area overhead. The monument structure extends vertically from the ceiling, with galley carts stored in compartments above the passenger cabin level. This dimensional shift allows four full-sized galley carts to be accommodated without increasing the horizontal footprint, as the storage volume is accessed via vertical stairs rather than lateral expansion.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If the crew rest area is compacted to reduce footprint, then space for passenger seats is improved, but cart storage capability is reduced

Engineering Contradiction:
ImprovefootprintVSAvoidcart storage capability
Core Design Contradiction:
Area of stationary objectVSQuantity of substance

Solution Approach 1:

The patent implements nesting by placing the crew rest area within the existing overhead structure. The monument is integrated into the ceiling framework, with galley cart compartments nested within the vertical space above passenger seats. The access stairs are nested within the monument structure itself, allowing multiple functional elements (storage compartments, access pathways, structural support) to occupy overlapping spatial volumes without conflicting horizontally.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Area of stationary object

If the monument width is reduced to 53 inches for compactness, then footprint is improved, but access and storage efficiency may be worsened

Engineering Contradiction:
ImprovefootprintVSAvoidaccess efficiency
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The patent incorporates dynamic elements within the constrained 53-inch width, including movable doors with sufficient clearance for crew members, and a stair design that provides adequate stepping surface area. The internal passage width is optimized to allow smooth cart retrieval operations despite the external compact dimensions. The monument structure maintains structural integrity while accommodating operational requirements through carefully calibrated internal clearances and movable components.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20240359795A1Crew rest system for an internal cabin of an aircraft
Publication Date: 2024.10.31 THE BOEING CO
  • US20240359795A1 patent drawing
  • US20240359795A1 patent drawing
  • US20240359795A1 patent drawing

AI summary

A crew rest system for an internal cabin of a vehicle, such as a commercial aircraft, includes a monument having a cart compartment configured to retain three or more galley carts. An access area having an entrance is on a side of the monument. The entrance leads into an internal passage having steps.