Aircraft Door Deceleration Wedge Mechanism

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Solution Overview

Problem

Current deceleration systems for aircraft door opening during compartment decompression are complex, heavy, and prone to failure, with potential failure sources in activation and coupling mechanisms, making them unsuitable for retrofitting and requiring a coupling mechanism that adds weight and complexity.

Innovation Solution

A door system with a deceleration mechanism comprising a hinge, wedge-shaped component, and activation device, where the wedge-shaped component is embedded in the floor structure to prevent interaction during normal operation and protrudes to interact with the door panel for deceleration when pressure differences exceed a threshold, eliminating the need for a coupling mechanism and simplifying installation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a coupling mechanism is used to connect the door to the deceleration device, then the door opening can be decelerated, but the device complexity and weight increase

Engineering Contradiction:
Improvedoor opening speedVSAvoidcoupling mechanism complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the coupling mechanism from the system. The deceleration device is directly integrated into the door assembly, removing the need for separate coupling components while maintaining the deceleration function during door opening.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The deceleration device is merged with the door assembly, integrating the deceleration function directly into the door structure. This consolidation eliminates the need for separate coupling mechanisms and reduces overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If an activation mechanism is used to trigger deceleration, then the door opening can be controlled, but the reliability decreases due to potential failure sources

Engineering Contradiction:
Improvedoor opening controlVSAvoidactivation mechanism reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The door system utilizes the pressure differential itself as the activation mechanism. The pressure difference between compartments automatically triggers the deceleration function without requiring separate activation devices, thereby improving reliability by eliminating potential failure points in activation mechanisms.

Inventive Principle:
Principle #25Self-service

3Speed

If a coupling mechanism is used to connect the door to the deceleration device, then the deceleration function can be transmitted, but the weight of the door system increases

Engineering Contradiction:
Improvedoor opening decelerationVSAvoiddoor system weight
Core Design Contradiction:
SpeedVSWeight of moving object

Solution Approach 1:

The invention removes the coupling mechanism from the door system, thereby eliminating its weight. The deceleration function is achieved through direct integration of the deceleration device into the door assembly, reducing the overall weight of the moving object.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

By merging the deceleration device with the door assembly, the invention eliminates the need for separate coupling components, thereby reducing the total weight of the door system while maintaining the deceleration function.

Inventive Principle:
Principle #5Merging (Combining)

4Ease of operation

If complex activation and coupling mechanisms are used, then the door opening can be controlled, but the ease of manufacture decreases

Engineering Contradiction:
Improvedoor opening controlVSAvoiddoor system manufacturing
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The invention extracts and removes complex activation and coupling mechanisms from the door system. The simplified direct integration of the deceleration device into the door assembly significantly improves ease of manufacture by reducing the number of components and assembly steps.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The merging of the deceleration device with the door assembly eliminates multiple separate components, thereby simplifying the manufacturing process. This integration reduces the number of parts that need to be manufactured, assembled, and inspected, improving overall ease of manufacture.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a fast, reliable, and lightweight deceleration mechanism with reduced failure sources, suitable for retrofitting, and ensures controlled door opening to manage pressure differences without a coupling mechanism, enhancing safety and operational efficiency.

Implementation Method 1

the wedge-shaped component protrudes from the floor structure and interacts with the door panel such that the rotational movement of the door panel is decelerated

Methodology Applied
Scientific EffectMechanical contact: Friction

Data Source

PatentUS11208837B2Door system with a deceleration mechanism
Publication Date: 2021.12.28 AIRBUS HELICOPTERS DEUT GMBH
  • US11208837B2 patent drawing
  • US11208837B2 patent drawing
  • US11208837B2 patent drawing

AI summary

A door system with a deceleration mechanism may be adapted to control an opening of a door module that separates compartments of an aircraft and includes a door panel and a door frame. During the opening of the door module, the door panel performs a rotational movement 389 above a floor structure of the aircraft. The deceleration mechanism is operable in a normal operation mode and a deceleration mode and comprises a hinge, a wedge-shaped component that is rotatably attached to the hinge, and an activation device. The activation device is coupled to the wedge-shaped component and switches the deceleration mechanism from operating in the normal operation mode to operating in the deceleration mode when a difference in pressure between the compartments exceeds a predetermined threshold.