Aircraft Engine Connecting Rods in Air Inlet

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Solution Overview

Problem

The existing configuration of connecting rods in aircraft propulsion assemblies interferes with the secondary air flow, adversely affecting aerodynamic performance and increasing energy consumption due to the significant volume of the bifurcation fairing.

Innovation Solution

The connecting rods are positioned at least partially within the air inlet of the engine, with offset anchoring points to avoid interference with the secondary flow, and are arranged to form an angle less than 25° with the engine's rotation axis, allowing them to be symmetrical and positioned in a horizontal plane, reducing the volume of the bifurcation and eliminating the need for an aft pylon fairing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If connecting rods are positioned outside the air inlet, then they do not interfere with the secondary flow, but the bifurcation fairing volume increases significantly, adversely affecting aerodynamic performance

Engineering Contradiction:
Improveaerodynamic performanceVSAvoidbifurcation fairing volume
Core Design Contradiction:
Loss of energyVSVolume of stationary object

Solution Approach 1:

The connecting rods are repositioned from an external location to the inner zone of the air inlet, utilizing the three-dimensional space within the air inlet structure. This dimensional relocation allows the rods to be positioned where they do not interfere with the secondary flow path, while the fairing volume is minimized because the rods are contained within the existing air inlet boundaries rather than requiring external fairing extension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of stationary object

If connecting rods are positioned in the air inlet, then the bifurcation fairing volume is reduced, but the rods may interfere with the secondary air flow

Engineering Contradiction:
Improvebifurcation fairing volumeVSAvoidaerodynamic performance
Core Design Contradiction:
Volume of stationary objectVSLoss of energy

Solution Approach 1:

The anchoring points of the connecting rods are specifically positioned within the inner zone of the air inlet, a localized region that does not interfere with the secondary flow path. This local quality differentiation allows the rods to occupy space in the air inlet without disrupting the aerodynamic flow, as the inner zone is distinct from the secondary flow region.

Inventive Principle:
Principle #3Local quality

3Weight of moving object

If traditional pylon configuration is used, then engine mounting is simplified, but weight and energy consumption increase

Engineering Contradiction:
Improvepropulsion assembly weightVSAvoidmounting structure complexity
Core Design Contradiction:
Weight of moving objectVSDevice complexity

Solution Approach 1:

The traditional pylon structure is extracted and replaced with a crossmember configuration. The crossmember is a lighter structural element that can be integrated into the fuselage framework, eliminating the need for a separate pylon assembly. This extraction of the pylon function and its replacement with a simpler crossmember structure reduces overall weight while maintaining the necessary engine mounting capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS11084596B2Aircraft comprising at least one engine assembly linked to the fuselage of the aircraft by two connecting rods positioned at least partially in an air inlet of the engine assembly
Publication Date: 2021.08.10 AIRBUS OPERATIONS (SAS)
  • US11084596B2 patent drawing
  • US11084596B2 patent drawing

AI summary

An aircraft which comprises a fuselage and at least one propulsion assembly linked to the fuselage by at least two connecting rods positioned at least partially in an inner zone of the air inlet of the nacelle of the propulsion assembly. Thus, the connecting rods do not interfere with the secondary flow flowing inside the nacelle and do not affect the aerodynamic performance levels of the propulsion assembly.