Portable Maintenance Terminal for Aircraft Engine Data

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Solution Overview

Problem

Maintenance personnel face challenges in efficiently servicing aircraft systems due to the need to juggle cell phones, hard copy manuals, and tools, which is time-consuming and hazardous, and hampers clear communication during maintenance operations.

Innovation Solution

A portable data transmission unit integrated with an aircraft engine's on-board performance monitoring system, enabling real-time voice and data communication via a transceiver, with a user interface for displaying and receiving maintenance data, and allowing direct communication with remote terminals for assistance during maintenance operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If maintenance personnel use cell phones and hard copy manuals during servicing, then they can access information and communicate, but they must juggle multiple devices and documents which is time-consuming and hazardous

Engineering Contradiction:
Improvemaintenance operation efficiencyVSAvoidtime required for maintenance
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent combines the cell phone, hard copy manual, and tools into a single integrated maintenance terminal. The terminal displays maintenance information from manuals on its screen, provides communication capabilities through an integrated phone system, and stores all necessary information in one location, eliminating the need to juggle multiple separate devices and documents during maintenance operations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The maintenance terminal is designed as a multi-functional device that performs multiple functions: it displays maintenance information, provides communication capabilities, stores maintenance data, and integrates with the aircraft's monitoring systems. This universal device replaces the need for multiple specialized tools and documents, allowing maintenance personnel to access all necessary information and communicate through a single unit.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of information

If maintenance personnel use cell phones and hard copy manuals, then they can communicate and consult information, but clear communication becomes difficult when juggling multiple devices

Engineering Contradiction:
Improvecommunication clarityVSAvoidcommunication efficiency
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The maintenance terminal merges communication functions directly into the maintenance interface. The terminal includes an integrated phone system and display that shows maintenance information while allowing communication with support personnel. This integration ensures that maintenance personnel can communicate clearly without having to switch between multiple devices, as all communication and information access occur through the single terminal unit.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If maintenance personnel physically move away from the maintenance area to use communication devices, then they can communicate more effectively, but safety is compromised and time is lost

Engineering Contradiction:
Improvemaintenance safetyVSAvoidtime away from maintenance area
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The maintenance terminal combines all necessary communication and information access functions in a single unit that can be used directly at the maintenance location. The terminal includes an integrated display, phone system, and data storage, allowing maintenance personnel to communicate and consult information without leaving the maintenance area, thereby maintaining safety and eliminating time loss from moving between locations.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates efficient and safe maintenance by providing immediate access to real-time performance data, maintenance information, and remote technical support, reducing the need to physically move away from the maintenance area and enhancing communication efficiency.

Implementation Method 1

a microphone to convert sound waves into an electric current

Methodology Applied
Scientific EffectElectrical conversion of sound waves:

Implementation Method 2

a speaker to convert analog audio signals into air vibrations in order to make audible sound

Methodology Applied
Scientific EffectElectroacoustic conversion:

Implementation Method 3

a transceiver adapted to transmit and receive in real time voice and data signals wirelessly across a network during said maintenance operations

Methodology Applied
Scientific EffectElectromagnetic wave transmission:

Data Source

PatentUS9334067B2Real-time aircraft maintenance terminal
Publication Date: 2016.05.10 PRATT & WHITNEY CANADA CORP
  • US9334067B2 patent drawing
  • US9334067B2 patent drawing
  • US9334067B2 patent drawing

AI summary

There is described a portable data transmission unit comprising a communications link for electrical connection to an aircraft engine to be maintained; an application coupled to a processor and configured for capturing in real time performance data indicative of a performance of the aircraft engine and making the performance data available for analysis upon landing of the aircraft, retrieving maintenance data related to the aircraft engine and performing maintenance operations on the aircraft engine; a user interface to display the maintenance data and receive input data, the maintenance operations performed on the aircraft engine directly through the data transmission unit using the input data and the maintenance data; a microphone to convert sound waves into an electric current; a speaker to convert analog audio signals into air vibrations to make audible sound; and a transceiver to transmit and receive in real time voice and data signals wirelessly across a network.