Aircraft Engine Flutter Detection With Adaptive Airflow Control

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Solution Overview

Problem

Turbine engines with variable pitch blades are susceptible to aeromechanical instabilities such as flutter, posing significant structural and safety risks due to unpredictable onset and challenging detection.

Innovation Solution

An engine control system with automated instability abatement that detects incipient instability conditions through sensor signals, adjusts airflow effector devices like variable pitch blades and vanes, and modifies control parameters to prevent flutter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If variable pitch blades are used to affect engine output and fuel consumption, then engine performance and fuel efficiency are improved, but aeromechanical instabilities such as flutter occur which pose structural and safety risks

Engineering Contradiction:
Improveengine outputVSAvoidstructural safety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary detection of incipient instability conditions through sensor monitoring and analysis before actual flutter occurs. The controller identifies early signs of aeromechanical instability and takes preventive action by adjusting blade pitch or other control parameters to avoid the development of dangerous vibrations, thus maintaining structural safety while using variable pitch blades for performance optimization

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements continuous feedback monitoring through sensors that detect vibration patterns and instability indicators. The controller receives real-time data on blade behavior and aeromechanical conditions, processes this information to identify incipient instability, and automatically adjusts control parameters to maintain safe operation. This closed-loop feedback system enables the engine to adaptively prevent flutter while utilizing variable pitch for improved productivity

Inventive Principle:
Principle #23Feedback

2Measurement precision

If sensor signals are monitored to detect incipient instability conditions, then early detection capability is improved, but system complexity increases due to additional sensors and control mechanisms

Engineering Contradiction:
Improveinstability detection accuracyVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system employs sensors and control mechanisms that serve multiple functions: they monitor both normal operational parameters and instability indicators, enabling the same hardware to support both routine engine control and specialized flutter detection. This multi-functionality improves measurement precision for instability detection without proportionally increasing system complexity, as the additional detection capability is integrated into existing sensor and control infrastructure

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12359588B1Aircraft engine aeromechanical instability detection
Publication Date: 2025.07.15 GENERAL ELECTRIC CO
  • US12359588B1 patent drawing
  • US12359588B1 patent drawing
  • US12359588B1 patent drawing

AI summary

An engine for aeromechanical instability abatement includes a sensor configured to capture data from rotating blades of the engine system, a airflow effector device, and an engine controller. The engine controller is configured to control the airflow effector device according to a nominal schedule, detect, based on a signal from the sensor indicating a vibration amplitude of the rotating blades within a frequency band, an incipient instability condition, in response to the incipient instability condition being present, determine a modified control parameter for at least one of the airflow effector device, and control the airflow effector device according to the modified control parameter, deviating from the nominal schedule.