Aircraft Engine Leakage Air Heating for Fan Blades and Intake Cone De-Icing

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Solution Overview

Problem

Aircraft engines face the challenge of ice formation on external components such as fan blades and intake cones due to low temperatures, which can lead to damage if not properly addressed.

Innovation Solution

The engine design incorporates a sealing device with a leakage air stream that utilizes the warmer air from the blocking air space to heat the intake cone and fan blades without an external energy source, using outflow means in the connecting arms and shaft connections to direct the warm air to these components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If de-icing measures are used to prevent ice formation on fan blades and intake cone, then reliability is improved, but use of energy increases

Engineering Contradiction:
Improveice preventionVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system uses the engine's own operating air stream to heat and prevent ice formation on external components. The air stream, which is already present in the engine for operational purposes, is directed through channels to contact the fan blades and intake cone, eliminating the need for separate heating systems or external energy sources.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent converts the typically harmful cold air stream that causes icing into a beneficial heating medium. By utilizing the temperature difference between the cooler external air and the warmer internal engine air, the system prevents ice formation while actually using the cold air flow path to deliver warmth to vulnerable components.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Reliability

If heating devices are added to prevent ice formation, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveice preventionVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The air stream channels serve multiple functions: they are part of the engine's structural design, provide thermal management, and deliver de-icing heat to multiple components (fan blades and intake cone) simultaneously. This multi-functionality avoids the need for separate dedicated heating systems for each component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the de-icing function with the existing engine air flow system. Instead of adding separate heating devices, the design integrates thermal management into the structural air channels that already exist in the engine, combining structural support, fluid flow, and thermal transfer functions into a unified system.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Efficient heating of the intake cone and fan blades is achieved, preventing ice formation by maintaining temperatures above the freezing point, ensuring reliable engine operation without additional energy consumption.

Implementation Method 1

a leakage air stream flows out of the blocking air space via the sealing device... this air stream may be used to heat these components

Methodology Applied
Scientific EffectThermal convection: Convection

Data Source

PatentUS12359583B2Aircraft engine and method for tempering a fan blade and/or an intake cone
Publication Date: 2025.07.15 ROLLS ROYCE DEUT LTD & CO KG
  • US12359583B2 patent drawing
  • US12359583B2 patent drawing
  • US12359583B2 patent drawing

AI summary

The invention concerns an aircraft engine with an intake cone and a fan stage coupled thereto with a plurality of fan blades, wherein the fan blades are each connected to a drive shaft via a connecting means, whereina sealing device for blocking air is arranged between a blocking air space and the interior of the intake cone, and during operation of the aircraft engine a leakage air stream flows out of the blocking air space via the sealing device, characterized by at least one outflow means for the leakage air stream in a component of the aircraft engine to allow a flow of the leakage air stream into the interior of the intake cone.