Aircraft Engine Radiator with Propeller Slipstream Cooling

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Solution Overview

Problem

Existing engine cooling systems for aircraft face challenges in maintaining efficient heat transfer when the vehicle is stationary, as they rely on ram-air pressure or fans, which can lead to overheating and increase engine load.

Innovation Solution

An engine assembly with a radiator mounted directly on the engine, featuring apertures that allow air to pass through and a shroud that surrounds the drive shaft, leveraging the propeller's rotary motion to generate airflow and enhance cooling efficiency, even when the aircraft is stationary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If fans are used to direct air towards the radiator, then cooling efficiency is improved, but engine load increases due to additional power requirements

Engineering Contradiction:
Improveengine temperatureVSAvoidengine power
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system uses the engine's own propeller to generate the airflow needed for cooling, rather than requiring separate cooling fans. The propeller's rotation creates a slipstream that naturally directs air through the radiator, making the cooling system self-sufficient without additional power consumption from the engine.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The propeller serves dual functions: generating thrust for aircraft propulsion and simultaneously generating airflow for engine cooling. By positioning the radiator to utilize the propeller's slipstream, the same rotating component performs both primary propulsion and secondary cooling functions, eliminating the need for dedicated cooling fans.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If ram-air pressure is used for cooling, then cooling is achieved during flight, but engine overheating occurs when the aircraft is stationary

Engineering Contradiction:
Improveengine temperatureVSAvoidcooling system performance
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The cooling system dynamically adapts to different operational states. During flight, the system benefits from both ram-air pressure and propeller-generated airflow. When stationary, the propeller can be rotated (typically at lower speeds) to generate sufficient airflow through the radiator, ensuring cooling effectiveness across all operational conditions rather than relying solely on forward motion.

Inventive Principle:
Principle #15Dynamics

3Temperature

If the radiator is mounted away from the engine, then cooling function is provided, but the distance and complexity of cooling fluid lines increases

Engineering Contradiction:
Improveengine temperatureVSAvoidcooling system structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The radiator is integrated directly into the engine structure, with cooling passages formed within or around the engine cylinders themselves. This merging of the radiator function with the engine structure eliminates the need for separate, lengthy coolant lines and external radiator mounting, thereby reducing system complexity while maintaining effective cooling.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the distance and complexity of cooling fluid lines, provides a compact and lightweight installation, and improves cooling efficiency by utilizing the propeller-generated airflow, effectively addressing overheating issues and reducing engine load.

Implementation Method 1

leveraging the propeller's rotary motion to generate airflow and enhance cooling efficiency

Methodology Applied
Scientific EffectPropeller-generated airflow: Turbulence

Implementation Method 2

As the coolant circulates through the radiator, heat is transferred from the liquid coolant to the surroundings

Methodology Applied
Scientific EffectHeat transfer: Convection

Implementation Method 3

heat generated during the internal combustion process is transferred to the coolant

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentEP2824301B1Cooling of internal combustion engines
Publication Date: 2022.01.19 UAV ENGINES
  • EP2824301B1 patent drawingFigure 1(a)~1(b)
  • EP2824301B1 patent drawingFigure 2
  • EP2824301B1 patent drawingFigure 3

AI summary

An engine assembly (10) for a propeller-driven aircraft is disclosed, the assembly including an engine (11), a drive shaft (13) driven by the engine (11), and a radiator (20) comprising an aperture (24) for receiving the drive shaft (13), the aperture (24) being located such that the radiator (20) substantially circumferentially surrounds the drive shaft (13). The aperture (24) may take various forms, such as a hole within the interior of the radiator (20) or a blind slit formed within the radiator (20).