Ground-Based Aircraft Flight Load Simulation System

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Solution Overview

Problem

Existing methods for measuring aircraft in-flight performance face challenges such as difficulty in measurement during flight, prolonged testing times, and operational difficulties, necessitating a method to assess aircraft performance under simulated flight-loads while on the ground.

Innovation Solution

A system comprising cradle devices and air pressure mechanisms to lift and apply simulated flight-loads to an aircraft, combined with measuring devices to track positional changes, allowing for the simulation of flight pressure distribution loads without actual flight, using data from other aircraft or computer models to determine the loads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If in-flight testing methods are used to measure aircraft performance, then measurement data can be obtained under actual flight conditions, but the testing time is prolonged and operational difficulties arise

Engineering Contradiction:
Improveaircraft performance measurement accuracyVSAvoidtesting time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-loading the aircraft structure with simulated flight loads on the ground before actual flight testing. Cradle devices are positioned against the wings and air pressure mechanisms are pre-configured to apply distributed loads that replicate in-flight pressure distributions, allowing structural measurements to be taken without requiring actual flight conditions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses copying by creating a ground-based simulation that replicates in-flight pressure distribution patterns. Air pressure mechanisms generate copied flight load patterns on the aircraft structure, and measurement systems capture structural responses that mirror what would occur during actual flight, eliminating the need for prolonged in-flight testing.

Inventive Principle:
Principle #26Copying

2Measurement precision

If in-flight testing is conducted to measure aircraft deflections, then real flight condition data is obtained, but difficulties are experienced during flight operations

Engineering Contradiction:
Improvewing deflection measurement accuracyVSAvoidoperational difficulty
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent extracts the measurement function from the flight operation context and relocates it to ground-based testing. By removing the aircraft from flight conditions and placing it on cradle devices with simulated loads, the measurement process is separated from complex flight operations, making the testing process easier to execute while maintaining measurement accuracy for wing deflections and structural responses.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces intermediary elements including cradle devices that support the aircraft structure and air pressure mechanisms that mediate the application of simulated flight loads. These intermediaries create a controlled ground-based environment that replicates flight pressure distributions, allowing structural measurements to be taken without the complexity of actual flight operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of time

If simulated flight-loads are applied on the ground using cradle devices and air pressure mechanisms, then testing time is reduced and operational challenges are eliminated, but the device complexity increases

Engineering Contradiction:
Improvetesting durationVSAvoidmeasurement system complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent applies universality by designing measurement systems that can evaluate multiple aircraft structural parameters simultaneously using the same ground-based apparatus. The cradle devices and air pressure mechanisms serve multiple functions including structural support, load application, and measurement coordination, reducing overall system complexity despite the advanced capabilities provided.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise simulation of flight conditions on the ground, reducing testing time and operational challenges, allowing for accurate measurement and potential design adjustments to minimize drag, thereby reducing fuel consumption, wear, and travel time.

Implementation Method 1

an air pressure distribution is applied against the raised aircraft, while the aircraft is not in flight, to substantially simulate air pressure flight distribution loads the aircraft would experience during flight

Methodology Applied
Scientific EffectAir pressure distribution: Pressure Gradient

Data Source

PatentUS8688408B2Flight in factory
Publication Date: 2014.04.01 THE BOEING CO
  • US8688408B2 patent drawing
  • US8688408B2 patent drawing
  • US8688408B2 patent drawing

AI summary

A method is provided to measure an aircraft under simulated flight-loads while the aircraft is not in flight. Simulated flight-loads may be applied to the aircraft, while the aircraft is not in flight, in order to substantially simulate flight pressure distribution loads the aircraft would experience during flight. A position of one or more portions of the aircraft may be measured, while the aircraft is under the simulated flight-loads, to determine an effect of the simulated flight-loads on the aircraft.