Aircraft Floor Ground Plane for Wire Bundle EM Shielding

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Solution Overview

Problem

Modern aircraft with carbon fiber composite materials lack effective electromagnetic (EM) and radio frequency (RF) shielding for wire bundles, as carbon fiber is 1000 times less conductive than metals, rendering the aircraft skin inadequate for shielding, and space constraints often prevent wire bundles from being positioned adjacent to the metal skin.

Innovation Solution

A system comprising a conductive ground plane connected to aircraft joists via brackets, with holes to reduce weight and accommodate EM/RF frequencies, providing shielding for wire bundles regardless of their location within the aircraft.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If carbon fiber composite materials are used for aircraft skin and structural components, then weight is reduced and strength is improved, but electromagnetic and radio frequency shielding capability deteriorates significantly

Engineering Contradiction:
Improveaircraft weightVSAvoidEM and RF interference
Core Design Contradiction:
Weight of moving objectVSObject-affected harmful factors

Solution Approach 1:

The invention divides the shielding function into separate modular ground plane panels that can be positioned independently near wire bundles, rather than relying on the entire aircraft skin to provide shielding. This allows selective shielding only where needed while using carbon fiber composite materials elsewhere for weight reduction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces conductive ground plane panels as intermediary elements between the carbon fiber composite aircraft structure and the wire bundles. These ground planes serve as the shielding interface, allowing the use of non-conductive carbon fiber composites for the main structure while still providing effective EM and RF shielding where required.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If wire bundles are positioned away from the aircraft skin, then space constraints are accommodated and routing flexibility is improved, but electromagnetic and radio frequency shielding effectiveness deteriorates

Engineering Contradiction:
Improvewire bundle positioning flexibilityVSAvoidEM and RF interference
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The ground plane panels act as mobile intermediary shielding elements that can be positioned close to wire bundles regardless of the aircraft skin's location. This allows wire bundles to be routed flexibly throughout the aircraft interior while maintaining effective shielding through the portable ground plane panels.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention moves the shielding function from the two-dimensional aircraft skin surface to three-dimensional portable panels that can be positioned in various locations within the aircraft interior. This allows shielding to follow the wire bundles through different spatial dimensions rather than being constrained to the skin surface.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-affected harmful factors

If a solid metal ground plane is used for shielding, then electromagnetic and radio frequency shielding effectiveness is maximized, but weight increases significantly

Engineering Contradiction:
ImproveEM and RF interferenceVSAvoidshielding system weight
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

The invention uses ground plane panels with holes or perforations that maintain EM and RF shielding effectiveness while reducing the amount of metal material required. The holes are sized and spaced to preserve the shielding function while significantly lowering the weight compared to solid metal panels.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention applies shielding only where and to the extent needed for protecting specific wire bundles, rather than using complete solid metal enclosures. This partial shielding approach provides sufficient protection against EM and RF interference while minimizing the weight of the shielding system.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively shields wire bundles from EM and RF interference, ensuring reliable electrical protection without adding significant weight, and can be integrated into aircraft with both metallic and non-metallic components.

Implementation Method 1

the ground plane is made from metal, because metal materials are excellent conductors

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

the ground plane shields the at least one component from at least one of electromagnetic and radio frequency interference

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentEP2964519B1Aircraft floor incorporating a ground plane
Publication Date: 2019.10.23 C SERIES AIRCRAFT LLP
  • EP2964519B1 patent drawingFigure 1
  • EP2964519B1 patent drawingFigure 2~3
  • EP2964519B1 patent drawingFigure 4

AI summary

A system for shielding of at least one component within an aircraft includes a floor panel disposed at least partially between joists supporting a floor within the aircraft and a ground plane connected to a bottom surface of the floor panel. The ground plane extends at least partially between adjacent joists. At least one bracket electrically connects the ground plane to at least one of the joists.